794 AC Off-Highway Truck Systems Caterpillar


Service and Parking Brake

Usage:

794 AC MN5


Illustration 1g03734075
Section view of the front brakes


Illustration 2g03734076
Section view of the rear brakes


Illustration 3g06327811
Typical rear view of the front right service and parking brake
(A) Pressure tap for the service brakes and retarder
(B) Oil passage for the parking and secondary brakes
(C) Inlet passage for brake cooling oil
(D) Oil passage for the service brake and retarder
(E) Outlet passage for brake cooling oil


Illustration 4g06327552
View A-A
(1) Brake Anchor
(2) Duo-Cone seals
(3) Front wheel
(4) Front spindle


Illustration 5g06328407
View CC
(1) Brake Anchor
(5) Piston for the parking and secondary brakes
(6) Oil chamber for the oil that releases the parking brakes
(7) Discs
(8) Plates
(9) Piston for the service brake and retarder
(10) Oil chamber for the service brake and retarder


Illustration 6g06328501
View of brake springs
(11) Spring for parking brakes
(12) Spring for parking brakes
(13) Spring Guide
(14) Spring for the service brake and retarder

Front wheel (3) is connected to spindle (4) with two taper roller bearings. Brake anchor (1) is connected to spindle (4) and does not turn. Plates (8) do not turn. Discs (7) turn with front wheel (3).

Brake cooling oil flows into oil passage (C) and the brake cooling oil cools discs (7) and plates (8). Then, the brake cooling oil flows through outlet passage (E). The brake cooling oil returns to the hydraulic tank.

Use pressure tap (A) to remove air from the hydraulic system for the service brakes. Use the plug-in oil passage (B) to remove air from the hydraulic system for the parking brakes.

Parking Brake Application

The parking brakes are applied by springs and released by oil pressure. When the parking brakes are engaged, pump pressure is not sent to oil passage (B). Oil pressure is not sent to oil chamber (6). Springs (11) and (12) push piston (5). Piston (5) pushes piston (9). Piston (9) pushes discs (7) and plates (8) together. When discs (7) and plates (8) are held together, friction occurs. The friction prevents wheel assembly (3) from rotating.

When the parking brakes are released, pump pressure is sent to oil passage (B). Then, oil flows into oil chamber (6). The pressure oil forces piston (5) to compress springs (11) and (12). Spring (14) and spring guide (13) pull piston (9) away from discs (7) and from plates (8). Discs (7) and plates (8) will not be in contact and the parking and secondary brakes will be released.

Service Brake Application

When the service brake or the retarder is applied, oil pressure flows to oil passage (D). Then, oil flows into oil chamber (10). As the oil pressure increases, piston (9) pushes discs (7) and plates (8) together and friction occurs. The friction causes the rotation of front wheel (3) to slow. A continued application of the service brake or the retarder stops the rotation of front wheel (3).

When the service brakes are released, oil pressure does not flow into oil passage (D) or oil chamber (10). Spring (14) and spring guide (13) pull piston (9) away from discs (7) and from plates (8). Discs (7) and plates (8) will not be in contact and the service brakes will be released.

Caterpillar Information System:

794 AC Off-Highway Truck Systems Foot Brake Control
794 AC Off-Highway Truck Systems Control Manifold (Brake)
AP1055F Asphalt Paver Machine Systems Fan Speed (Ventilation) - Test
C13 Engine for Caterpillar Built Machines Pressure Sensor (NRS Differential) - Remove and Install
980M Tier 3, 982M Tier 3 and 980L Tier 3 Wheel Loader Power Train Torque Converter to Transmission, Output Transfer Gears - Connect
980M Tier 3, 982M Tier 3 and 980L Tier 3 Wheel Loader Power Train Transmission to Output Transfer Gears - Connect
Rework Procedure to Update AP800D Asphalt Pavers with 25KW Generator Group {4450} Rework Procedure to Update AP800D Asphalt Pavers with 25KW Generator Group {4450}
424B Backhoe Loader Machine Systems Tilt Cylinder - Remove and Install
424B Backhoe Loader Machine Systems Bucket Positioner Control - Remove and Install
R2900G Load Haul Dump Hydraulic System Relief Valve (Line) - Test and Adjust
Landfill Compactors, Soil Compactors, Wheel Dozers, and Wheel Loaders VIMSTM 3G Data Link Configuration Status - Test
Landfill Compactors, Soil Compactors, Wheel Dozers, and Wheel Loaders VIMSTM 3G Data Link - Test
794 AC Off-Highway Truck Systems Brake Control Valve - Dual Brake Valve
794 AC Off-Highway Truck Systems Slack Adjuster
C13 Engine for Caterpillar Built Machines Pressure Sensor (NRS Absolute) - Remove and Install
AP1055F Asphalt Paver Machine Systems Auger Conveyor - Calibrate
794 AC Off-Highway Truck Systems Brake Control - Service Brake
794 AC Off-Highway Truck Systems Brake Accumulator
AP1055F Asphalt Paver Machine Systems Drag Conveyor - Calibrate
826K Landfill Compactor, 825K Soil Compactor and 824K Wheel Dozer Power Train Ladder and Walkway - Remove and Install
AP1055F Asphalt Paver Machine Systems Conveyor Drive Chain (Auger) - Check and Adjust
730C2 and 725C2 Articulated Truck Power Train Transmission - Remove and Install
980M and 982M Wheel Loaders Power Train, Steering, Braking, Hydraulic, and Machine Systems Pilot Pressure - Test and Adjust
980M and 982M Wheel Loaders Diesel Exhaust Fluid Filter - Replace
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.