980M Tier 3, 982M Tier 3 and 980L Tier 3 Wheel Loader Power Train Caterpillar


Transmission to Output Transfer Gears - Connect

Usage:

980L D8Z

Connection Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
1U-9200  Lever Puller Hoist 
439-3940  Link Bracket 
395-1094  Link Bracket 
1P-2420  Transmission Repair Stand 


    Illustration 1g06136950


    Illustration 2g06136944

  1. Attach Tooling (C) and a suitable lifting device to transmission (12). The weight of transmission (12) is approximately 450 kg (992 lb).

  2. Use the suitable lifting device to install transmission (12) and manifold (13) into the output transfer gear. Install bolts (14). Tighten bolts (14) to a torque of 300 ± 40 N·m (221 ± 30 lb ft).


    Illustration 3g06136941


    Illustration 4g06136933


    Illustration 5g03728546

  3. Install O-rings (10) and (11) on sleeve (8). Install sleeve (8). Install solenoid (9) and bolts (6). Tighten bolts (6) to a torque of 30 ± 4 N·m (266 ± 35 lb in). Repeat for remaining sleeves and solenoids.

  4. Install three bolts (7). Tighten bolts (7) to a torque of 120 ± 20 N·m (89 ± 15 lb ft).

  5. Install bolts (5). Tighten bolts (5) to a torque of 300 ± 40 N·m (22 ± 30 lb ft).


    Illustration 6g03662723

  6. Connect harness assembly (2) and tube assembly (3) to transmission (1).


    Illustration 7g01105945

    Note: Typical example.

  7. Install Tooling (A), Tooling (B), and a suitable lifting device to reposition the transmission and output transfer gears (1) into an upright position. The weight of the transmission and output transfer gears (1) is approximately 1406 kg (3100 lb).

End By:

  1. Connect the torque converter to the transmission.

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