PRODUCT SUPPORT PROGRAM FOR REPLACING THE TORQUE CONVERTER DUE TO LIP SEAL LEAKS ON CERTAIN C-SERIES TELEHANDLERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE TORQUE CONVERTER DUE TO LIP SEAL LEAKS ON CERTAIN C-SERIES TELEHANDLERS

Usage:

TEBE2148-00

11Aug2015


U-422
A-303
D-357
O-364

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE TORQUE CONVERTER DUE TO LIP SEAL LEAKS ON CERTAIN C-SERIES TELEHANDLERS

3001 3101
PS53009
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53009" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Aug2017

PROBLEM

The existing torque converter can cause oil to leak from the lip seal on certain TH336C, TH337C, TH406C, TH407C, TH414C, TH417C, TH514C, TL642C, TL943C, TL1055C, and TL1255C Telehandlers.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
TH336C MJR00196, 200, 203, 247-251, 253-255, 257-266, 268-270, 273-277

THM00150
TH337C  DJB00336, 358, 375-422, 424-467, 470-483, 486-490, 493-497, 500-502, 506-507
TH406C GAT00161-00162, 164-165, 178, 180, 182-183, 185, 187-188, 192, 196, 199-200, 205, 243-250, 252-268

RCH00150-00153, 155
TH407C JJT00158, 161-167, 170, 175-176

MLH00584, 659-663, 665-674, 676-718, 720-789, 791-824, 826-831, 834-848, 850, 852, 854-855, 858-861, 863, 865-866, 868, 870, 872-873, 875-883, 886-887, 894-895, 898-900, 904
TH414C KEK00280, 291-337, 339-373, 376

RWW00157-00170, 173-174
TH417C RRJ00207-00220, 222-245, 249

RRW00178-00196, 198-215, 217-234, 236, 238-240
TH514C KKW00154-00177, 179-180, 182-183

MWC00326, 336, 342-344, 346-349, 351-354, 356-386, 406, 415-417, 419
*******Group  2*******
TL1055C KDE01085-01472, 1825

MDD00193-00213
TL1255C DHW00915-01268

SXM00174-00182
TL642C  THG00782-01089
TL943C SXH00225-00248

THH00954-01360
*******Group  3*******
TRANS OEM  LKT00504, 40109, 40111-40119, 40121-40122, 40124-40125, 40129-40146, 40148-40156, 40158-40160, 40162-40169, 40171-40184, 40186, 40188-40195, 40197-40224, 40226-40243, 40245-40246, 40248, 40250, 40252-40266, 40268-40275, 40277, 40279-40280, 40282-40286, 40288-40289, 40292-40293, 40296-40297, 40299-40322, 40324-40447, 40449-40461, 40463-40479, 40481, 40483-40524, 40526-40557, 40559-40587, 40589-40646, 40648-40664, 40666-40687, 40689-40703, 40705-40710, 40712-40714, 40716-40743, 40745, 40747-40759, 40761-40780, 40782-40783, 40786, 40788-40803, 40805, 40807-40811, 40813-40846, 40848-40886, 40888-40910, 40912-40924, 40926, 40928-40930, 40932-40939, 40942, 40944, 40946-40958, 40960, 40962-40965, 40967-40972, 40974-40978, 40980-40981, 40983-40985, 40988-40990, 40993, 40996, 40999-41000, 41004-41006, 41018-41024, 41029, 41035-41037, 41039-41049, 41051-41057, 41059-41064, 41066-41068, 41071-41076, 41079-41083, 41085-41087, 41089, 41091-41092, 41094-41099, 41101-41102, 41104-41113, 41117, 41119-41132, 41134-41136, 41138-41144, 41147-41159, 41161-41164, 41168-41173, 41175-41176, 41178-41181, 41183-41192, 41196-41201, 41203-41204, 41213, 41217, 41221-41223, 41225-41228, 41253-41258, 41262-41263, 41266-41273, 41275-41290, 41292-41293, 41295-41302, 41304-41306, 41309, 41311, 41313-41319, 41321-41322, 41350, 41362, 41371, 41376, 41386, 41388-41389, 41391-41394, 41396-41402, 41405-41419, 41421, 41423-41432, 41434-41447, 41450-41452, 41455-41463, 41465-41493, 41513-41528, 41530-41533, 41535, 41537-41545, 41547-41557, 41559-41562, 41564-41566, 41568-41569, 41571-41586, 41601-41611, 41613-41626, 41628-41643, 41645-41651, 41653-41657, 41661-41662, 41665-41666, 41668-41669, 41677-41678, 41680-41693, 41695-41709, 41726, 41729-41731, 41739-41750, 41752-41773, 41775-41778, 41780, 41782-41823, 41825-41828, 41833-41858, 41860-41862, 41865, 41867-41870, 41872-41881, 41883, 41885, 41887-41898, 41905, 41907-41910, 41913, 41915-41923, 41934-41935, 41944, 41948-41951, 41953-41957, 41959-41969, 41971-41973, 41977, 41979, 41981, 41993-41996, 41998-42018, 42020-42021, 42023-42027, 42053, 42070-42091, 42093, 42102, 42105-42119, 42121-42124, 42126, 42128, 42131-42141, 42151, 42164-42183, 42185-42198, 42200-42201, 42277-42282, 42284-42291, 42359-42360, 42362-42379, 42381-42385, 42975-42976, 42982-42983, 42986-42992, 42997, 50109-50121, 50123-50132, 50134-50149, 50151-50152, 50154-50159, 50161-50210, 50212-50229, 50231-50250, 50253-50255, 50258-50276, 50278-50299, 50308-50427, 50429-50434, 50436-50438, 50441-50531, 50533-50535, 50537, 50540-50541, 50543-50551, 50553-50607, 50612-50618, 50620-50646, 50648-50654, 50657-50674, 50676-50691, 50693-50730, 50732-50733, 50735-50741, 50743-50764, 50766-50783, 50785-50834, 50836-50843, 50849, 50851-50857, 50859-50863, 50868, 50872, 50883-50886, 50889-50920, 50922-50933, 50938-50944, 50946-50950, 50952-50955, 50957-50966, 50968-50975, 50977-50988, 50990, 50993-50995, 50998-51003, 51023, 51029-51032, 51034-51035, 51039-51040, 51043-51044, 51046, 51048, 51059, 51067, 51080, 51086-51107, 51109-51115, 51117, 51120, 51124-51129, 51131-51138, 51140-51141, 51143-51157, 51159-51161, 51163, 51167-51168, 51170, 51172, 51174-51176, 51178-51187, 51189-51190, 51192-51200, 51202-51218, 51220-51224, 51226, 51228-51232, 51234-51235, 51237-51238, 51240-51246, 51248-51251, 51253-51254, 51256-51260, 51264-51266, 51268-51269, 51271-51286, 51289-51295, 51297, 51299-51303, 51314-51326, 51329-51356, 51358-51360, 51362-51365, 51367-51369, 51372-51374, 51376-51379, 51397-51416, 51418, 51420-51427, 51429-51431, 51433-51438, 51440-51449, 51451-51465, 51467, 51482, 51484, 51487-51488, 51490-51506, 51509-51512, 51517-51552, 51554-51556, 51558, 51560-51562, 51564, 51566-51569, 51571-51577, 51580-51590, 51592-51599, 51601-51620, 51630-51632, 51634-51639, 51641-51645, 51647-51658, 51663, 51667, 51676-51678, 51680-51703, 51706-51729, 51731-51738, 51757-51761, 51763, 51765, 51768, 51792-51799, 51806-51810, 51812-51828, 51833-51848, 51850-51852, 51854-51860, 51862-51867, 51869, 51879-51906, 51911-51912, 51918-51928, 51931-51937, 51939-51945, 51947-51956, 51959-51962, 51965-51970, 51978-51981, 51984-51992, 51994-51996, 51999, 52059, 52088, 52098-52119

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 1194740 FILTER-HYD
1 1788164 SEAL-OIL
1 4693523 TORQUE-CONVERTER
1 4693524 TORQUE-CONVERTER
1 OIL_BULK Transmission Oil (See OMM)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 1194740 FILTER-HYD
1 1788164 SEAL-OIL
1 4693523 TORQUE-CONVERTER
1 4693524 TORQUE-CONVERTER
1 OIL_BULK Transmission Oil (See OMM)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
1 1194740 FILTER-HYD
1 1788164 SEAL-OIL
1 4693523 TORQUE-CONVERTER
1 4693524 TORQUE-CONVERTER
1 OIL_BULK Transmission Oil (See OMM)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

If the torque converter leaks into the bell housing, refer to the Service Manual if/as necessary to install the new torque converter and 178-8164 Lip Seal.

Determine which torque converter your transmission is equipped with.
The 378-9777 Torque Converter is replaced by the 469-3524 Torque Converter.
The 378-9764 Torque Converter is replaced by the 469-3523 Torque Converter.

When refilling the transmission oil, please use the most appropriate Caterpillar transmission oil for the ambient conditions.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-1000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
1001-1500 hrs,
13-24 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 14.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-1000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
1001-1500 hrs,
13-24 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 14.0-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-1000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
1001-1500 hrs,
13-24 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 14.0-hour job for Group 3



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

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