PRODUCT SUPPORT PROGRAM FOR REWORKING THE DPF DIFFERENTIAL PRESSURE LINES ON CERTAIN C9.3 INDUSTRIAL ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING THE DPF DIFFERENTIAL PRESSURE LINES ON CERTAIN C9.3 INDUSTRIAL ENGINES

Usage:

TEBE2057-00

26Sep2014


U-560
D-503

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING THE DPF DIFFERENTIAL PRESSURE LINES ON CERTAIN C9.3 INDUSTRIAL ENGINES

1408 108F 108D
PS44493
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44493" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Sep2016

PROBLEM

The existing differential pressure lines can collect and hold condensation which affects the differential pressure signal read by the ECM on certain C9.3 Industrial Engines. This can cause issues with regeneration frequency, and also lead to fault codes being displayed.

AFFECTED PRODUCT

Model Identification Number
C9.3 C9N00927, 930, 1119, 1122-1123, 1138, 1163-1164, 1168-1172

D9N00679-00680, 1627, 1630, 2025-2026, 2116, 2130, 2134

PARTS NEEDED

Qty

Part Number Description
1 5P1046 ADAPTER-STR
1 6V2315 BOLT-HEX HEAD
6 6V4365 SEAL-O-RING
1 6V8837 BOLT-HEX HEAD
10 7K1181 STRAP-CABLE
5 7X0579 WASHER-HARD
2 7X2535 BOLT-HEX HEAD
2 7X2538 BOLT-HEX HEAD
2 8T0100 BOLT-HEX HEAD
1 8T4138 BOLT-HEX HEAD
4 8T4224 WASHER-HARD
1 8T9013 SEALANT-SILICONE
10 9X8256 WASHER
2 0307942 ADAPTER-ELBOW
1 1185125 CLIP-LOOP
6 1246275 CLAMP-WORM DRIVE
3 2147568 SEAL-O-RING-STOR
1 2167951 ADAPTER-ELBOW
1 2287100 SEAL-O-RING-STOR
1 2287101 SEAL-O-RING-STOR
1 2946118 SENSOR GP-PRESS
6 2964285 SCREW-PAN HEAD
1 3488778 SEAL-PIP
1 3928714 HARNESS AS
3 4152415 HOSE-AIR
1 4183997 PLATE AS
1 4183998 BRACKET AS
1 4184004 MANIFOLD
1 4184008 TUBE AS
1 4184009 TUBE AS
1 4194910 HARNESS AS
1 4203514 MANIFOLD
1 4203526 FITTING
1 4203527 ELBOW-INLET
1 4203530 ADAPTER
1 4203532 TUBE AS
1 4203533 TUBE AS
1 4204928 SHIELD AS
1 4241200 BRACKET
1 4372281 TUBE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to REHS7909 "Replacing the DPF Pressure Sensor Lines and ARD Air Pressure Sensor Lines on D6T and D7E Track-Type Tractors" for the installation instructions. The installation instructions are the same steps except the current sensors are reused.

Note: Some of the parts from REHS7909 have changed to a different part number. Refer to the table below to cross reference the old part number in REHS7909 to the current part number.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-4000 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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