Usage:
5P6590 Wiring Harness Tester Group
8S4627 Circuit Continuity Tester
(1) The lamp in the handle of the tester must light visibly when the probe is in contact with the clip.
5P7277 Voltage Tester
(1) The lamp in the handle must light visibly when 12 to 36 VDC is put across the probe and the clip.
5P6596 Wiring Tester
(1) Put a 24 VDC 3 amp power supply across the (+) and (-) terminals of the tester. Put the tester circuit breaker in the ON position. The meter must indicate 24 VDC. Make the following tests:
(2) Move the circuit breaker switch to the OFF position. Connect the 5P959 Ground Adapter to the tester. Connect the clip of the ground adapter to the black (-) terminal on the tester. Make the following tests:
(3) Remove the 5P959 Ground Adapter from the tester. Connect a VOM (Volt-Ohm Meter) to the solenoid test connector. Pin A is (+) and pin B is (-). Push down on the solenoid test control switch. The VOM must have an indication of 24 VDC.
(4) Disconnect the 24VDC power supply from the tester. Connect the VOM to pin A of the solenoid test connection and to the red (+) terminal on the tester. The VOM must have an indication of 7.5 ± 1.0 ohms resistance after the solenoid test control switch has been pushed down.
5P6597 Solenoid Test Harness Assembly
(1) Contacts with the same letter identification must have continuity with each other.
(2) Contacts with different letter identification must not have continuity with each other.
(3) There must be no continuity between any contact and the case of either plug assembly.
5P6598 System Test Harness Assembly
(1) Contacts with the same letter identification must have continuity with each other.
(2) Contacts with different letter identification must not have continuity with each other.
(3) There must be no continuity between any contact and the case of any plug assembly.
5P8561 System Test Harness Assembly
(1) Contacts with the same letter identification must have contunity with each other.
(2) Contacts with different letter identification must not have continuity with each other.
(3) There must be no continuity between any contact and the case of any plug assembly.
5P959 Ground Adapter Assembly
(1) All of the contacts must have continuity with all other contacts.
(2) All of the contacts must have continuity with the clip at the other end of the adapter assembly.
5P8562 Ground Adapter Assembly
(1) All of the contacts must have continuity with all other contacts.
(2) All of the contacts must have continuity with the clip at the other end of the adapter assembly.
1P2857 Battery Lead Wire Assembly
(1) The lead wire assembly must have continuity from the clip to the plug.
1P2858 Battery Lead Wire Assembly
(1) The lead wire assembly must have continuity from the clip to the plug.
5M3215 Test Prod
(1) The test prod must have continuity from pin to pin.
1S9532 Jumper Wire Assembly
(1) There must be continuity from one end of the wire assembly to the other end.
Instructions For Return Of Items To The Manufacturer
If necessary, the items marked (*) on page 2 can be returned to the manufacturer for repair. Items returned to the manufacturer must include information as to problem with the item, a request to make the necessary repairs, and instructions for the return and billing of the repaired item. The manufacturer is:
Mid-Con Cables, Inc.3602 E. 20th Street
Joplin, Missouri, U.S.A. 64801
Telephone (417) 781-4331