785D Off-Highway Truck/Tractor Engine Supplement Caterpillar


Refrigerant Accumulator - Remove and Install

Usage:

785D DMC

Removal Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Note: Put identification marks on all hose assemblies, on all tube assemblies and on all wire harnesses for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss and this helps to prevent contaminants from entering the system.

    ------ WARNING! ------

    Personal injury can result from contact with refrigerant.

    Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.

    Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.

    Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.

    Personal injury or death can result from inhaling refrigerant through a lit cigarette.

    Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.

    Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.

    Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.


  1. Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant". Refer to Special Publication, NEDG2500, "Air Conditioning Tools".


    Illustration 1g01783073

  2. Disconnect hose assembly (1) and hose assembly (2).

  3. Remove bolts (3). Remove refrigerant accumulator (4).

Installation Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Note: Inspect the O-ring seals. Replace the O-ring seals that are worn or damaged.

Note: Lubricate the O-ring seals lightly with the lubricant that is being sealed.



    Illustration 2g01783073

  1. Position refrigerant accumulator (4) and install bolts (3).

  2. Connect hose assembly (2) and hose assembly (1).

  3. Charge the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant". Refer to Special Publication, NEDG2500, "Air Conditioning Tools" for the correct procedure.

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