PS-150B and PS-200B Paving Compactors Caterpillar

Ensure that all safety information, warnings and instructions are read and understood before any operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.

Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

When Required

Ballast - Remove/Install
Battery - Recycle
Battery or Battery Cable - Inspect/Replace
Circuit Breakers - Reset
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Engine Air Filter Service Indicator - Inspect
Fuel System - Prime
Fuses - Replace
Oil Filter - Inspect
Radiator and Hydraulic Oil Cooler - Clean
Tire Mat - Replace
Tire Scraper - Inspect/Adjust/Replace
Water Spray Nozzles - Clean
Water Spray System - Drain
Water Spray System Filter - Clean
Wheel Nuts - Tighten

Every 10 Service Hours or Daily

Air Tank Moisture and Sediment - Drain
Backup Alarm - Test
Cooling System Coolant Level - Check
Engine Oil Level - Check
Fuel System Water Separator - Drain
Hydraulic System Oil Level - Check
Indicators and Gauges - Test
Neutral Start Switch - Test
Seat Belt - Inspect

Every 50 Service Hours or Weekly

Drive Axle (Rear) Oil Level - Check
Drive Axle (Rear) Pinion - Lubricate
Parking Brake Oil - Check
Tire Inflation - Check
Wheel Bearings (Front) - Lubricate

Every 50 Service Hours or Monthly

Fuel Tank Water and Sediment - Drain

Every 100 Service Hours or 2 Weeks

Water Tank Strainer - Clean and Inspect

Initial 250 Service Hours

Drive Axle (Rear) Oil - Change
Engine Valve Lash - Check
Hydraulic System Oil - Change
Hydraulic System Oil Filter - Replace
Strainer (Flushing System) - Clean

Every 250 Service Hours

Engine Oil Sample - Obtain

Every 250 Service Hours or Monthly

Belts - Inspect/Adjust/Replace
Oscillating and Steering Bar - Lubricate
Steering Cylinder Ends - Lubricate

Every 250 Service Hours or 3 Months

Engine Oil and Filter - Change

Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)

Cooling System Coolant Sample (Level 2) - Obtain

Every 500 Service Hours

Cooling System Coolant Sample (Level 1) - Obtain
Strainer (Flushing System) - Clean

Every 500 Service Hours or 3 Months

Fuel System Primary Filter - Clean/Inspect/Replace

Every 500 Service Hours or 6 Months

Braking System - Test
Drive Axle (Rear) Oil Sample - Obtain
Drive Shaft - Lubricate
Fuel Inlet Screen - Clean/Inspect/Replace
Fuel System Secondary Filter - Replace
Fuel System Water Separator Element - Replace
Hydraulic System Oil Sample - Obtain

Every 1000 Service Hours or 1 Year

Battery - Clean/Check
Cooling System Pressure Cap - Clean/Replace
Drive Axle (Rear) Oil - Change
Fuel Tank Cap Filter and Strainer - Replace/Clean
Hydraulic System Oil - Change
Hydraulic System Oil Filter - Replace
Hydraulic System Tank Vent - Replace
Hydraulic Tank Strainer - Clean
Parking Brake Oil - Change
Rollover Protective Structure (ROPS) - Inspect

Every 2000 Service Hours or 1 Year

Engine Crankcase Breather - Clean
Engine Valve Lash - Check

Every Year

Cooling System Coolant Sample (Level 2) - Obtain

Every 3000 Service Hours or 2 Years

Cooling System Coolant Extender (ELC) - Add

Every 3 Years After Date of Installation or Every 5 Years After Date of Manufacture

Seat Belt - Replace

Every 5000 Service Hours or 3 Years

Engine Water Pump - Inspect

Every 6000 Service Hours or 4 Years

Cooling System Coolant (ELC) - Change