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| Illustration 1 | g01111363 |
(1) Thickness of five new disc assemblies and four new plates for the no. 1 clutch (REVERSE) ... 47.95 ± 0.72 mm (1.888 ± .028 inch)
Thickness of one new 9P-7390 Disc Assembly ... 5.59 ± 0.08 mm (.220 ± .003 inch)
Thickness of one new 8P-2051 Plate ... 5.00 ± 0.08 mm (.197 ± .003 inch)
(2) Thickness of five new discs and four new plates for the No. 2 clutch (FORWARD) ... 47.95 ± 0.72 mm (1.888 ± .028 inch)
Thickness of one new 9P-7390 Disc ... 5.59 ± 0.08 mm (.220 ± .003 inch)
Thickness of one new 8P-2051 Plate ... 5.00 ± 0.08 mm (.197 ± .003 inch)
(3) Thickness of two new discs and one new plate for the No. 4 clutch ... 16.18 ± 0.28 mm (.637 ± .011 inch)
Thickness of one new 6Y-5911 Disc ... 5.59 ± 0.10 mm (.220 ± .004 inch)
Thickness of one new 6I-8500 Plate ... 5.00 ± 0.08 mm (.197 ± .003 inch)
(4) Thickness of four new discs and three new plates for the No. 5 clutch ... 31.80 ± 0.64 mm (1.252 ± .025 inch)
Thickness of one new 6Y-5912 Disc ... 4.95 ± 0.10 mm (.195 ± .004 inch)
Thickness of one new 8P-1964 Plate ... 4.00 ± 0.08 mm (.157 ± .003 inch)
(5) Lubricate each groove and the O-ring seal with oil immediately before the assembly of each bearing.
(6) 4M-9592 Spring (Twenty springs)
- Quantity ... 20
- Length under test force ... 34.93 mm (1.375 inch)
- Test force ... 117 ± 6 N (26.30 ± 1.349 lb)
- Free length after test ... 44.7 mm (1.760 inch)
- Outside diameter ... 14.27 mm (.562 inch)
- Length under test force ... 34.93 mm (1.375 inch)
(7) 3K-2511 Dowel
- Quantity ... ten
- Length ... 176.23 mm (6.938 inch)
- Outside diameter ... 12.637 ± 0.013 mm (.4975 ± .0005 inch)
- Length ... 176.23 mm (6.938 inch)
(8) 7H-7658 Spring (Ten springs)
- Quantity ... ten
- Length under test force ... 105.7 mm (4.16 inch)
- Test force ... 187 ± 15 N (42.0 ± 3.25 lb)
- Free length after test ... 140.5 mm (5.53 inch)
- Outside diameter ... 14.2 mm (.56 inch)
- Length under test force ... 105.7 mm (4.16 inch)
(9) Lubricate each groove and each O-ring seal with oil immediately before the assembly of each bearing.
(10) Torque for two bolts ... 115 ± 7 N·m (85 ± 5 lb ft)
(11) Use the lubricant that is being sealed and apply a light coat of the lubricant to the bore.
(12) Torque for eight bolts ... 115 ± 7 N·m (85 ± 5 lb ft)
Transmission Case
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| Illustration 2 | g01237620 |
(13) Torque for three plugs ... 105 ± 10 N·m (80 ± 5 lb ft)