R1300G Series II Load Haul Dump Power Train Caterpillar

Illustration 1	g01205244

Illustration 2	g01205267

Illustration 3	g01205268

(1) Number 1 Clutch

Thickness of five new discs and five new plates for the Number 1 clutch ... 40.65 + 1.05 − 1.30 mm (1.600 + 0.041 − 0.051 inch)

Thickness of one new 6Y-5352 Friction Disc ... 4.95 + 0.08 − 0.13 mm (0.195 + 0.003 − 0.005 inch)

Thickness of one new 7G-0437 Plate ... 3.18 ± 0.13 mm (0.125 ± 0.005 inch)

(2) Number 2 Clutch

Thickness of five new discs and five new plates for the Number 2 clutch ... 40.65 + 1.05 − 1.30 mm (1.600 + 0.041 − 0.051 inch)

Thickness of one new 6Y-5352 Friction Disc ... 4.95 + 0.08 − 0.13 mm (0.195 + 0.003 − 0.005 inch)

Thickness of one new 7G-0437 Plate ... 3.18 ± 0.13 mm (0.125 ± 0.005 inch)

(3) Number 3 Clutch

186-2522 Planetary Group and 186-2523 Planetary Group

Thickness of three new discs and three new plates for the Number 3 clutch ... 24.39 + 0.63 − 0.78 mm (0.960 + 0.025 − 0.031 inch)

Thickness of one new 6Y-5352 Friction Disc ... 4.95 + 0.08 − 0.13 mm (0.195 + 0.003 − 0.005 inch)

Thickness of one new 7G-0437 Plate ... 3.18 ± 0.13 mm (0.125 ± 0.005 inch)

(4) Number 4 Clutch

Thickness of two new discs and two new plates for the Number 4 clutch ... 16.26 + 0.42 − 0.52 mm (0.640 + 0.017 − 0.021 inch)

Thickness of one new 6Y-5352 Friction Disc ... 4.95 + 0.08 − 0.13 mm (0.195 + 0.003 − 0.005 inch)

Thickness of one new 7G-0437 Plate ... 3.18 ± 0.13 mm (0.125 ± 0.005 inch)

(5) Number 5 Clutch

Thickness of five new discs and four new plates for the Number 5 clutch ... 37.47 ± 0.92 mm (1.475 ± 0.036 inch)

Thickness of one new 3T-9960 Friction Disc ... 4.95 ± 0.08 mm (0.195 ± 0.003 inch)

Thickness of one new 6P-7968 Plate ... 3.18 ± 0.13 mm (0.125 ± 0.005 inch)

(6) Number 6 Clutch

Thickness of four new discs and five new plates for the Number 6 clutch ... 35.70 ± 0.97 mm (1.406 ± 0.038 inch)

Thickness of one new 7T-3456 Friction Disc ... 4.95 ± 0.08 mm (0.195 ± 0.003 inch)

Thickness of one new 7T-3343 Plate ... 3.18 ± 0.13 mm (0.125 ± 0.005 inch)

(7) Torque for the six bolts ... 120 ± 20 N·m (90 ± 15 lb ft)

(8) Torque for the bolt ... 120 ± 20 N·m (90 ± 15 lb ft)

(9) Torque for the bolt ... 120 ± 20 N·m (90 ± 15 lb ft)

(10) Inside diameter of a new planetary gear for the Number 1 clutch ... 34.399 ± 0.008 mm (1.3543 ± 0.0003 inch)

(11) Diameter of a new planetary shaft for the Number 6 clutch ... 26.439 ± 0.005 mm (1.0409 ± 0.0002 inch)

(12) Torque for the three bolts ... 120 ± 20 N·m (90 ± 15 lb ft)

(13) Diameter of a new planetary shaft for the Number 1 clutch ... 26.439 ± 0.005 mm (1.0409 ± 0.0002 inch)

(14) 1M-3150 Reaction Dowel

Quantity ... 6

Length ... 146.84 mm (5.781 inch)

Outside diameter ... 12.637 ± 0.013 mm (0.4975 ± 0.0005 inch)

(15) 7G-3710 Rod

Quantity ... 4

Length ... 320.0 ± 0.5 mm (12.60 ± 0.02 inch)

Outside diameter ... 6.08 ± 0.13 mm (0.239 ± 0.005 inch)

(16) 3T-7584 Spring for the Number 1 clutch and the Number 2 clutch

Quantity ... 4

Length under test force ... 94.96 mm (3.739 inch)

Test force ... 154 ± 12 N (35 ± 3 lb)

Free length after test ... 124.4 mm (4.90 inch)

Outside diameter ... 12.70 mm (0.500 inch)

(17) Diameter of a new planetary shaft for the Number 2 clutch and the Number 3 clutch ... 26.439 ± 0.005 mm (1.0409 ± 0.0002 inch)

(18) Inside diameter of a new planetary gear for the Number 2 clutch and the Number 3 clutch ... 34.399 ± 0.008 mm (1.3543 ± 0.0003 inch)

(19) 7G-6945 Spring for the Number 3 clutch

Quantity ... 4

Length under test force ... 34.1 mm (1.34 inch)

Test force ... 132 ± 11 N (30 ± 2 lb)

Free length after test ... 46.9 mm (1.85 inch)

Outside diameter ... 12.70 mm (0.500 inch)

(20) Inside diameter of a new planetary gear for the Number 4 clutch and the Number 6 clutch ... 28.108 ± 0.008 mm (1.1066 ± 0.0003 inch)

(21) 9H-5546 Dowel

Quantity ... 6

Length ... 167.49 mm (6.594 inch)

Outside diameter ... 12.637 ± 0.013 mm (0.4975 ± 0.0005 inch)

(22) Diameter of a new planetary shaft for the Number 4 clutch and the Number 6 clutch ... 20.147 ± 0.005 mm (0.7932 ± 0.0002 inch)

(23) 7G-6945 Spring for the Number 4 clutch

Quantity ... 4

Length under test force ... 34.1 mm (1.34 inch)

Test force ... 132 ± 11 N (30 ± 2 lb)

Free length after test ... 46.9 mm (1.85 inch)

Outside diameter ... 12.70 mm (0.500 inch)

(24) 1M-3151 Reaction Dowel

Quantity ... 6

Length ... 68.28 mm (2.688 inch)

Outside diameter ... 12.637 ± 0.013 mm (0.4975 ± 0.0005 inch)

(25) 9G-5828 Spring for the Number 6 clutch

Quantity ... 4

Length under test force ... 45.7 mm (1.80 inch)

Test force ... 151 ± 12 N (34 ± 3 lb)

Free length after test ... 62 mm (2.4 inch)

Outside diameter ... 12.70 mm (0.500 inch)

(26) 4H-4737 Spring Pin

Quantity ... 4

Length ... 44.45 mm (1.750 inch)

Outside diameter ... 6.35 mm (0.250 inch)

(27) Inside diameter of a new planetary gear for the Number 6 clutch ... 34.399 ± 0.008 mm (1.3543 ± 0.0003 inch)

(28) Torque for the six bolts ... 120 ± 20 N·m (90 ± 15 lb ft)