AP-1000B, AP-1050B, AP-1055B, AP-650B, BG-225C, BG-2455C, BG-245C and BG-260C Asphalt Pavers Propel Electronic Control System Caterpillar


Switches

Usage:

BG-245C 4XN
Switches provide an open, ground, or +V signal to the switch type inputs of the ECM. Switches are two state devices; either open or closed. There are two types of switches; ground type and +V type switches. Ground type switch states are open or ground and +V type switch states are open or +V.

When a switch is open, no signal is provided to the corresponding input of the ECM. This “no signal” condition is also referred to as floating. On a ground type switch, floating voltage is approximately 5 DCV, while on a +V type switch the floating voltage is approximately 14 DCV.

When a ground type switch is closed, a ground signal of approximately 0 DCV is provided to the corresponding input of the ECM. When a +V type switch is closed a +V signal of approximately 24 DCV is provided to the corresponding input of the ECM.

Gear Select Switch, Traction Assist Switch, Motor Displacement Switch, Display Mode Switch



Illustration 1g01106787
Gear select switch, traction assist switch, motor displacement switch, display mode switch

Gear Select Switch - (For Tracked Pavers)

Table 1
Gear Select Switch For Tracked Pavers 
Switch Position  ECM Contact 13  ECM Contact 12 
TRAVEL  +5DCV  0DCV 
PAVE  +5DCV  +5DCV 
MANEUVER  0DCV  +5DCV 

The gear select switch is an input to the ECM. The purpose of this switch is to allow the operator to select one of three operating modes (PAVE, TRAVEL, or MANEUVER) for the propel system. The switch is located on the machine operating station panel. A three position switch is used for this function. Two switch inputs at the ECM monitor the switch positions (See Table 1).

In the PAVE position, the paver is in low gear. Power is supplied to the vibrator and power is supplied to the grade and slope system. With the switch in this position, the augers and the conveyors will be allowed to run in AUTO mode. This is the position the switch should be in when the machine is paving.

In the TRAVEL position, the paver is in high gear. No power is supplied to the vibrator and no power is supplied to the grade and slope system. The augers and the conveyors will not run in AUTO mode. This is the position the switch should be in when roading the machine.

In the MANEUVER position, the paver is in low gear. No power is supplied to the vibrator and no power is supplied to the grade and slope system. With the switch in this position, the augers and conveyors will not run in AUTO mode. The machine is able to counter-rotate in this mode. This is accomplished by turning the speed dial all the way down, putting the speed lever in forward, and turning the steering wheel. This is the position the switch should be in when counter-rotation or tight turning is needed.

Gear Select Switch - (For Wheeled Pavers)

Table 2
Gear Select Switch For Wheeled Pavers 
Switch Position  ECM Contact 12 
HIGH  0DCV 
LOW  +5DCV 

The gear select switch is an input to the ECM. The purpose of this switch is to allow the operator to select one of two operating modes HIGH or LOW (H or L) for the propel system. The switch is located on the machine operating station panel. A two position switch is used for this function. One switch input at the ECM monitors the switch positions. (see Table 2)

In the L position, the paver is in low gear. Power is supplied to the vibrator and power is supplied to the grade and slope system. With the switch in this position, the augers and conveyors will be allowed to run in AUTO mode. This is the position the switch should be in when the machine is paving.

In the H position, the paver is in high gear. No power is supplied to the vibrator and no power is supplied to the grade and slope system. The augers and conveyors will not run in AUTO mode. This is the position the switch should be in when roading the machine.

Traction Assist Switch - (For Wheeled Pavers)

Table 3
Traction Assist Switch for Wheeled Pavers 
Switch Position  ECM Contact 26 
ON  0DCV 
OFF  +5DCV 

The traction assist switch is an input to the ECM. The purpose of this switch is to allow the machine operator to turn on the front wheel assist (traction assist). If the switch is in the ON position, the gear is LOW, and the lever is FORWARD, the ECM sends the command to the conveyor ECM to turn on the traction assist solenoid. The switch is located on the machine operating station panel. A two position switch is used for this function. One switch input at the ECM monitors the switch positions (see Table 3).

Motor Displacement Switch - (For Wheeled Pavers)

Table 4
Motor Displacement Switch For Wheeled Pavers 
Switch Position  ECM Contact 20 
0DCV 
+5DCV 

The motor displacement switch directly controls the motor displacement high solenoid. The switch is an input to the ECM for diagnostic and informational purposes. The ECM monitors the switch in order to determine what the speed and the steering maps should be. The ECM does not control the solenoid that changes the displacement of the motors. The purpose of this switch is to allow the machine operator to change the displacement of the motors. The switch is located on the machine operating station panel. A two position switch is used for this function and one switch input at the ECM monitors the switch positions (see Table 4).

Display Mode Switch

Table 5
Display Mode Switch 
Switch Position  ECM Contact 18  ECM Contact 19 
HOLD  +14DCV  +14DCV 
INCREMENT  +24DCv  +14DCV 
CLEAR/STORE  +14DCV  +24DCv 

The display mode switch is an input to the ECM. The purpose of this switch is to scroll through ECM display information and to clear or store specific data in the ECM. This switch is mounted near the right side of the ECM, which is located behind the radiator access door on the left side of the machine. A three position toggle switch is used for this function. Two switch inputs at the ECM monitor the switch positions. (see Table 5)

When the ECM is in service mode 1, the purpose of this switch is to examine and clear the diagnostic codes. When the switch is held in the INCREMENT position, the ECM will scroll through the various diagnostic codes detected until the switch is released. When the switch is held in the CLEAR/STORE position, the displayed diagnostic code will be cleared from the ECM's memory if the code is no longer present.

When the ECM is in calibration mode 2, the purpose of this switch is to select and store calibrations. When the switch is held in the INCREMENT position, the ECM will scroll through the various calibration numbers until the switch is released. When the switch is held momentarily in the CLEAR/STORE position, the ECM will store the calibration if it is valid.

Throttle Switch

Note: The Throttle Switch is not used on A3P, AGP, B2G and BYG machines.



Illustration 2g01106855
Throttle switch

Table 6
Throttle Switch 
Switch Position  ECM Contact 15  ECM Contact 14 
Lower RPM  0DCV  +5DCV 
Hold RPM  +5DCV  +5DCV 
Raise RPM  +5DCV  0DCV 

The throttle switch directly controls the increase and the decrease throttle solenoids. The throttle switch is also an input to the ECM for diagnostic and informational purposes. The ECM monitors the switch to make sure that the switch is not malfunctioning. The ECM does not control the solenoids that raise or lower the RPM of the engine. The purpose of this switch is to allow the machine operator to raise or lower the RPM of the engine. The throttle switch is located on the machine operating station panel. A three position toggle switch is used for this function. Two switch inputs at the ECM monitor the switch positions (see Table 6).

Control Mode Switch



Illustration 3g01106872
Control mode switch

Table 7
Control Mode Switch 
Switch Position  ECM Contact 18  ECM Contact 19 
HOLD  +14DCV  +14DCV 
SCROLL  +24DCV  +24DCV 

The control mode switch is an input to the ECM. The purpose of this switch is to select what type of information to show on the three digit ECM display. One of three modes 0, 1, 2 can be selected. This switch is mounted near the right side of the ECM, which is located behind the radiator access door on the left side of the machine. A two position toggle switch is used for this function. Two switch inputs at the ECM monitor the switch positions. (see Table 7)

Mode 0 is the default or NORMAL operation mode. In this mode operator sequence errors will be shown on the display if they are present.

Mode 1 is the SERVICE mode. This mode is used to display the diagnostic codes which have occurred

Mode 2 is the CALIBRATION mode. This mode is used to calibrate sensor positions and valve currents.

In order to change modes, the control mode switch is held in the SCROLL position. The active mode will be shown on the ECM display. The ECM will scroll between the three modes until the switch is released. When the switch is released, the selected mode will be momentarily shown on the ECM display.

Parking Brake Switch



Illustration 4g01106916
Parking brake switch

Table 8
Parking Brake Switch 
Switch Position  ECM Contact 17  ECM Contact 16 
OFF (Released)  0DCV  +5DCV 
ON (Set)  +5DCV  0DCV 

The parking brake switch is an input to the ECM. The purpose of this switch is to allow the machine operator to turn on the parking brake. The switch is located on the machine operating station panel. A two position plunger type switch is used for this function. Two switch inputs at the ECM monitor the switch positions (see Table 8).

In the OFF or released position, the parking brake will not be set unless the machine is stopped.

In the ON or set position, the switch will light up, the flow to the drive motors will stop, and the parking brake will be set when the machine is below a certain speed.

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