R1300G Load Haul Dump 3306 Engine Supplement Caterpillar


Radiator - Install

Usage:

R1300G LJB

Installation Procedure




    Illustration 1g01083924

  1. Position lower guard (5) and upper guard (4), as shown.

  1. Install the four bolts that hold upper guard (4) to lower guard (5) .

  1. Install fan (20). Install six bolts (19) .

  1. Position lower right shroud (13), as shown.



    Illustration 2g01066699

  1. Attach a suitable lifting device to the existing lifting eye bolts on radiator (17). The weight of radiator (17) is approximately 128 kg (282 lb).

  1. Install radiator (17) .

  1. Install four mounting bolts (18) .

  1. Repeat Step 7 for the opposite side four mounting bolts.



    Illustration 3g01066697



    Illustration 4g01066698

    View of the lower radiator mounting

  1. Install two mounting bolts (16) and the washers.



    Illustration 5g01066696

  1. Position angle bracket (15). Install the bolts that hold bracket (15). Do not tighten the bolts at this time.

  1. Repeat Step 10 for the opposite side angle bracket.



    Illustration 6g01066694



    Illustration 7g01066695

  1. Install four bolts (14) and the washers to lower right shroud (13). Do not tighten the bolts at this time.

  1. Position left shroud (10). Install three bolts (11), two bolts (12) and the washers. Do not tighten the bolts at this time.



    Illustration 8g01066693

  1. Install hose (9) and the hose clamp. Tighten the hose clamp.



    Illustration 9g01066690



    Illustration 10g01066688

  1. Position upper shroud (7). Install two bolts (8) and the washers. Do not tighten the bolts at this time.

  1. Install three bolts (6) and the washers. Do not tighten the bolts at this time.



    Illustration 11g01085479



    Illustration 12g01085053

  1. Loosen 13 bolts (21) .

  1. Arrange angle bracket (15), the angle bracket on the opposite side, upper shroud (7), left shroud (10), lower right shroud (13) and three shrouds (22) to get an equal spacing between the end of fan blades (20) and three shrouds (22) .

  1. Tighten the five bolts that hold angle bracket (15), the five bolts that hold the angle bracket on the opposite side, three bolts (6), two bolts (8), three bolts (11) two bolts (12), three bolts (14) and 13 bolts (21) .



    Illustration 13g01066687

  1. Install the seven bolts, and the washers to upper guard (4) and lower guard (5) .



    Illustration 14g01066686



    Illustration 15g01066684

  1. Install tube (3) and hose clamps (2). Tighten hose clamps (2). Tighten the lower hose clamp (not shown).



    Illustration 16g01066342

  1. Install tube (1) and the hose clamps. Tighten the hose clamps.

End By:

  1. Install the radiator header tank. Refer to Disassembly and Assembly, "Radiator Tank (Header) - Install".
  2. Install the hydraulic oil cooler. Refer to Disassembly and Assembly, "Hydraulic Oil Cooler - Install".
  3. Install the bottom engine guard. Refer to Disassembly and Assembly, "Bottom Guard (Engine) - Remove and Install".
  4. Remove the steering fame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Remove and Install".

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