Procedure for Installing New Fuel Tanks{1273} Caterpillar

Motor Grader:

120H (S/N: CAF1-306)

12H (S/N: CBK1-331)

12H (S/N: AMZ1-336)

135H (S/N: CBC1-201)

140H (S/N: CCA1-414; APM1-870)

143H (S/N: APN1-313)

14H (S/N: ASE1-841)

160H (S/N: ASD1-305; CCP1-201)

163H (S/N: ARL1-287)

Introduction

The following document is designed to be a guideline for installing the new fuel tanks on certain Motor Graders.

ReferenceRefer to Disassembly and Assembly, RENR4164, "120H and 135H Motor Graders Machine Systems".

ReferenceRefer to Disassembly and Assembly, RENR4124, "12H, 140H, and 160H Motor Graders Machine Systems".

ReferenceRefer to Disassembly and Assembly, RENR4153, "143H and 163H Motor Graders Machine Systems".

ReferenceRefer to Disassembly and Assembly, RENR4193, "14H Motor Grader Machine Systems".

Procedure for the 120H and 135H

Required Parts for the 120H and 135H

Installation Procedure for the 120H and 135H

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Illustration 1	g02016234
Top left view of the fuel tanks

1. Remove previous fuel tanks (1) and (2). Refer to Disassembly and Assembly, RENR4164, "120H and 135H Motor Graders Machine Systems", "Fuel Tank (Right Hand) - Remove". Refer to Disassembly and Assembly, RENR4164, "120H and 135H Motor Graders Machine Systems", "Fuel Tank (Left Hand) - Remove".

2. Install the following new parts on new fuel tanks (1) and (2) :
   • (3) Bracket

   • (4) Bracket

3. Install the remaining parts that were not replaced from the previous fuel tanks on new fuel tanks (1) and (2) .

4. Install new fuel tanks (1) and (2) on the machine.

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Illustration 2	g02016453
Left side view of the fuel tanks

5. Install hose (5) .

6. Install panel (6). If panel (6) does not bolt to the enclosure for the package, refer to Step 7.

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Illustration 3	g02016473
Enclosure for the cooling package (7) Weld nuts

7. Drill two holes in the enclosure for the cooling package, as shown. Weld two nuts (7) to the inside of the enclosure for the cooling package.

8. Install panel (6) .

Procedure for the 12H

Required Parts for the 12H

Installation Procedure for the 12H

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Illustration 4	g02016514
Top left view of the fuel tanks

1. Remove previous fuel tanks (1) and (10). Refer to Disassembly and Assembly, RENR4124, "12H, 140H, and 160H Motor Graders Machine Systems", "Fuel Tank (Right Hand) - Remove". Refer to Disassembly and Assembly, RENR4124, "12H, 140H, and 160H Motor Graders Machine Systems", "Fuel Tank (Left Hand) - Remove".

2. Install the following new parts on new fuel tanks (1) and (10) :
   • (2) Bolt

   • (3) Washer

   • (4) Bracket

   • (5) Bolt

   • (6) Washer

   • (7) Vent Assembly

   • (8) Gasket

   • (9) Bracket

3. Install the remaining parts that were not replaced from the previous fuel tanks on new fuel tanks (1) and (10) .

4. Install new fuel tanks (1) and (10) on the machine.

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Illustration 5	g02016834
Left side view of the fuel tanks

5. Install hose (11) .

6. Install panel (12). If panel (12) does not bolt to the enclosure for the cooling package, refer to Step 7.

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Illustration 6	g02016837
Enclosure for the cooling package (7) Weld nuts

7. Drill two holes in the enclosure for the cooling package, as shown. Weld two nuts (13) to the inside of the enclosure for the cooling package.

8. Install panel (12) .

Procedure for the 140H, 143H, 160H, and 163H

Required Parts

Installation Procedure for the 140H, 143H, 160H, and 163H

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Illustration 7	g02016838
Top left view of the fuel tanks

1. Remove previous fuel tanks (1) and (16). Refer to Disassembly and Assembly, RENR4124, "12H, 140H, and 160H Motor Graders Machine Systems", "Fuel Tank (Right Hand) - Remove". Refer to Disassembly and Assembly, RENR4124, "12H, 140H, and 160H Motor Graders Machine Systems", "Fuel Tank (Left Hand) - Remove". Refer to Disassembly and Assembly, RENR4153, "143H and 163H Motor Graders Machine Systems", "Fuel Tank (Right Hand) - Remove". Refer to Disassembly and Assembly, RENR4153, "143H and 163H Motor Graders Machine Systems", "Fuel Tank (Left Hand) - Remove".

2. Install the following new parts on new fuel tanks (1) and (16) :
   • (2) Bolts

   • (3) Washers

   • (4) Vent Assembly

   • (5) Gasket

   • (6) Bolts

   • (7) Washers

   • (8) Plate

   • (9) Gasket

   • (10) Bolts

   • (11) Washers

   • (12) Plate

   • (13) Gasket

   • (14) Plate

   • (15) Gasket

   • (17) Bracket

   • (18) Washers

3. Install the remaining parts that were not replaced from the previous fuel tanks on new fuel tanks (1) and (16) .

4. Install fuel tanks (1) and (16) on the machine.

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Illustration 8	g02016839
Left side view of the fuel tanks

5. Install hose (19) .

6. Install panel (20). If panel (20) does not bolt to the enclosure for the cooling package, refer to Step 7.

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Illustration 9	g02016841
Enclosure for the Cooling package (7) Weld nuts

7. Drill two holes in the enclosure for the cooling package, as shown. Weld two nuts (21) to the inside of the enclosure for the cooling package.

8. Install panel (20) .

Procedure for the 14H with Standard Fill

Required Parts

Installation Procedure for 14H with Standard Fill

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Illustration 10	g02017297
Top left view of the fuel tanks

1. Remove previous fuel tanks (1) and (2). Refer to Disassembly and Assembly, RENR4193, "14H Motor Grader Machine Systems", "Fuel Tank (Right Hand) - Remove". Refer to Disassembly and Assembly, RENR4193, "14H Motor Grader Machine Systems", "Fuel Tank (Left Hand) - Remove".

2. Install the following new parts on new fuel tanks (1) and (14) :
   • (2) Bolts

   • (3) Washers

   • (4) Plate

   • (5) Gasket

   • (6) Bolts

   • (7) Washers

   • (8) Plate

   • (9) Gasket

   • (10) Bolts

   • (11) Washers

   • (12) Plate

   • (13) Gasket

   • (15) Bracket

   • (16) Washers

   • (17) Vent Assembly

   • (18) Gasket

3. Install the remaining parts that were not replaced from the previous fuel tanks on new fuel tanks (1) and (14) .

4. Install new fuel tanks (1) and (14) on the machine.

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Illustration 11	g02017654
Left side view of the fuel tanks

5. Install hose (19) .

6. Install panel (20). If panel (20) does not bolt to the enclosure for the cooling package, refer to Step 7.

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Illustration 12	g02025901
Enclosure for the cooling package (7) Weld nuts

7. Drill two holes in the enclosure for the cooling package, as shown. Weld two nuts (21) to the inside of the enclosure for the cooling package.

8. Install panel (20) .

Procedure to Install the New Fuel Tanks On A 14H with the Fast Fill

Required Parts

Installation Procedure to Install the New Fuel Tanks On A 14H with the Fast Fill

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Illustration 13	g02017833
Top left view of the fuel tanks

1. Remove previous fuel tanks (1) and (12). Refer to Disassembly and Assembly, RENR4193, "14H Motor Grader Machine Systems", "Fuel Tank (Right Hand) - Remove". Refer to Disassembly and Assembly, RENR4193, "14H Motor Grader Machine Systems", "Fuel Tank (Left Hand) - Remove".

2. Install the following new parts on new fuel tanks (1) and (12) :
   • (2) Bolts

   • (3) Washers

   • (4) Vent Assembly

   • (5) Gasket

   • (13) Bracket

   • (14) Bolts

   • (15) Washers

3. Install the remaining parts that were not replaced from the previous fuel tanks on new fuel tanks (1) and (12) .

4. Install new fuel tanks (1) and (12) on the machine.

5. Install panel (10) and adapter (11). If panel (10) does not bolt to the enclosure for the cooling package, refer to Step 6.

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Illustration 14	g02017893
Enclosure for the cooling package (7) Weld nuts

6. Drill two holes in the enclosure for the cooling package, as shown. Weld two nuts (16) to the inside of the enclosure for the cooling package.

7. Install hose (9), hose (7), hose (8), and tube (6) .