924G and 924GZ Wheel Loaders Machine Systems Caterpillar


Secondary Steering Pump and Electric Motor - Remove and Install

Usage:

924G 3DZ

Removal Procedure

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

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NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.

------ WARNING! ------

Accidental machine starting can cause injury or death to personnel working on the machine.

To avoid accidental machine starting, turn the battery disconnect switch to the OFF position and remove the key. If the machine is not equipped with a battery disconnect switch, disconnect the battery cables from the battery and tape the battery clamps.

Place a do not operate tag at the battery disconnect switch location to inform personnel that the machine is being worked on.

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  1. Turn the machine disconnect switch to the OFF position.



    Illustration 1g01001981

  1. Pull back the rubber cover and disconnect battery cable (1). Disconnect battery cable (2) .



    Illustration 2g01001983

  1. Disconnect hose assemblies (3) and (4). Remove bolts (5). Remove the steering pump and electric motor (6). The weight of steering pump and electric motor (6) is approximately 23 kg (50 lb).

Installation Procedure


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.





    Illustration 3g01001983

  1. Position the steering pump and electric motor (6) on the machine. The weight of steering pump and electric motor (6) is approximately 23 kg (50 lb). Install bolts (5). Connect hose assemblies (3) and (4) .



    Illustration 4g01001981

  1. Connect battery cables (1) and (2). Pull down the rubber cover over battery cable (1) .

  1. Turn the machine disconnect switch to the ON position.

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