302.5 Mini Hydraulic Excavator Machine Systems Caterpillar


Blade Cylinder - Remove and Install

Usage:

302.5 4AZ

Removal Procedure

Start By:

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: Put identification marks on all lines for installation purposes. Plug all lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the system.




    Illustration 1g00574910

  1. Position the upper structure to a 45° angle, as shown above.

  1. Remove two bolts (1) and washers.

  1. Remove cover (2) from the blade cylinder.



    Illustration 2g00574937

  1. Disconnect lines (3) and (4) .



    Illustration 3g00574941

  1. Use the suitable lifting straps to support the blade cylinder, as shown above.

  1. Remove bolt (5) and spacer (6) from the blade cylinder. Remove pin assembly (7) with a brass punch.

  1. Remove bolt (8) and spacer (9) from the blade cylinder. Remove pin assembly (10) with a brass punch.



    Illustration 4g00576451

  1. Remove blade cylinder (11) from the blade with the suitable lifting straps. Weight of the blade cylinder is 23 kg (50 lb).

Installation Procedure

Note: Be sure that the pin assembly and the pin bores are thoroughly clean prior to installation of the blade cylinder.




    Illustration 5g00576451

  1. Apply a thin coat of 1P-0808 Multipurpose Grease on the diameter of the pin bore and the pin assembly. Use the suitable lifting straps to support blade cylinder (11) into position. Weight of the blade cylinder is 23 kg (50 lb).



    Illustration 6g00574941

  1. Install pin assembly (10), spacer (9), and bolt (8) to the blade cylinder. Tighten the bolt.

  1. Install pin assembly (7), spacer (6), and bolt (5) to the blade cylinder. Tighten the bolt.



    Illustration 7g00574937

  1. Connect lines (4) and (3) .



    Illustration 8g00574910

  1. Install cover (2) to the blade cylinder.

  1. Install washers and bolts (1) to the cover. Tighten the bolts.

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