446B Backhoe Loader Transmission (Autoshift) Caterpillar


Pressure Taps

Usage:

446B 5BL

Location of Pressure Taps

The following graphics show the location of the pressure taps that are used on the power shift transmission.




Illustration 1g00809642

Location of pressure taps

(1) Clutch pressure for the all wheel drive (If equipped)

(2) Pressure for speed clutch 1

(3) Reverse clutch pressure

(4) Forward low pressure

(5) Forward high pressure

(6) Lube pressure

(7) Regulated pump pressure

(8) Pressure for speed clutch 2

(9) Pressure for speed clutch 3




Illustration 2g00830889

Remove the floorplate for access.

(1) Regulated pump pressure tap




Illustration 3g00818936

Remove the floorplate for access.

(2) Forward high clutch pressure tap

(3) Forward low clutch pressure tap




Illustration 4g00760120

Access the pressure tap from below the machine.

(4) Pressure tap for speed clutch 3




Illustration 5g00760122

Access the pressure tap from below the machine.

(5) Pressure tap for speed clutch 2




Illustration 6g00760124

Access the pressure tap from below the machine.

(6) Pressure tap for speed clutch 1




Illustration 7g00760125

(7) Pressure tap for the all wheel drive (If equipped)




Illustration 8g00818889

Remove the floorplate for access.

(8) Lube pressure tap

Test for the Transmission Oil Pump Pressure

This test will show if the transmission oil pump is good.




Illustration 9g00830889

  1. Connect a hose group with a 4000 kPa (600 psi) pressure gauge to the fitting at the regulated pump pressure tap (1) .

  1. Place the speed/direction control lever in NEUTRAL.

  1. Engage the parking brake. Start the engine and run the engine at low idle. Allow the engine to reach normal operating temperature.

  1. Keep the speed/direction control lever in NEUTRAL. Run the engine at high idle. The pressure on the gauge must be 1650 ± 140 kPa (240 ± 20 psi).

  1. Reduce the engine speed to low idle. Place the speed/direction control lever in NEUTRAL. Engage the parking brake. Stop the engine and remove the test equipment.

Test for the Transmission Clutches

This test will show if the oil pressure to the following clutches is good: forward high clutch, forward low clutch, clutch 1, clutch 2, clutch 3 and reverse clutch. The test will also show if the oil pressure to the transmission lubrication circuit is good.




    Illustration 10g00809843

    Pressure tap locations

    (1) Speed clutch 1

    (2) Reverse clutch

    (3) Forward low clutch

    (4) Forward high clutch

    (5) Lube

    (6) Speed clutch 2

    (7) Speed clutch 3

  1. Connect a hose group with a 4000 kPa (580 psi) pressure gauge to each of the following pressure taps: (1), (2), (3), (4), (6) and (7) .

  1. Connect a hose group with a 400 kPa (58 psi) pressure gauge to the fitting at pressure tap (5) .

  1. Place the speed/direction control lever in NEUTRAL and engage the parking brakes.

  1. Start the engine and run the engine at low idle. Allow the engine to reach normal operating temperature.

  1. Engage the service brakes and disengage the parking brakes.

  1. Shift the speed/direction control lever to FIRST SPEED FORWARD. The pressure on the gauge for the forward low clutch must be 1310 ± 210 kPa (190 ± 30 psi). The pressure on the clutch 1 must be 1380 ± 210 kPa (200 ± 30 psi). The lubrication gauge must be 70 ± 35 kPa (10 ± 5 psi).

  1. Shift the speed/direction control lever to SECOND SPEED FORWARD. The pressure on the gauge for the forward high clutch must be 1310 ± 210 kPa (190 ± 30 psi). The pressure on the speed clutch 1 must be 1380 ± 210 kPa (200 ± 30 psi).

  1. Shift the speed/direction control lever to THIRD SPEED FORWARD. The pressure on the gauge for the forward high clutch must be 1310 ± 210 kPa (190 ± 30 psi). The pressure on the speed clutch 2 must be 1380 ± 210 kPa (200 ± 30 psi). The gauge for the reverse clutch must read 0 kPa (0 psi).

  1. Shift the speed/direction control lever to THIRD SPEED REVERSE and engage the all wheel drive (if equipped). The reverse clutch pressure must be 1310 ± 210 kPa (190 ± 30 psi). The pressure on the speed clutch 3 must be 1480 ± 210 kPa (215 ± 30 psi). The all wheel drive pressure (if equipped) must be 1480 ± 210 kPa (215 ± 30 psi). The gauge for the forward clutch must read 0 kPa (0 psi).

  1. When the test is complete, put the speed/direction control in NEUTRAL, and engage the parking brakes. Stop the engine and remove the test equipment.

Table 1
Test Pressures for the Transmission    
Gear     Reverse Clutch     Forward High Clutch     Forward Low Clutch     Speed clutch 1     Speed clutch 2     Speed clutch 3     All wheel drive     Lube    
First speed forward at low idle            
1310 ± 210 kPa (190 ± 30 psi)    

1380 ± 210 kPa (200 ± 30 psi)    
       
1480 ± 210 kPa (215 ± 30 psi)    

70 ± 35 kPa (10 ± 5 psi)    
Second speed forward at low idle        
1310 ± 210 kPa (190 ± 30 psi)    
   
1380 ± 210 kPa (200 ± 30 psi)    
       
Third speed forward at low idle            
1310 ± 210 kPa (190 ± 30 psi)    
   
1380 ± 210 kPa (200 ± 30 psi)    
   
Third speed reverse at low idle    
1310 ± 210 kPa (190 ± 30 psi)    
               
1480 ± 210 kPa (215 ± 30 psi)    

Problem

All forward clutch pressures are too low.

Probable Cause

  1. The spring to the system relief valve is weak.

  1. The oil level is low.

  1. The oil filter is plugged. Replace the dirty oil filter.

  1. Oil pump failure.

  1. The neutralizer button that is on the shift lever or the tilt control lever shorted. This caused the solenoid control valve to de-energize.

Problem

Either a forward clutch pressure or a reverse clutch pressure is too low.

Probable Cause

  1. The solenoid is faulty.

  1. The clutch piston seals are bad.

  1. The seals are faulty or the seals are missing on the input shaft.

Caterpillar Information System:

2008/09/08 Procedure for the Repair of the Front Axle Assembly {3278}
TH210 and TH215 Telehandlers Directional Turn Signal, Window Washer and Wiper, and Horn Control
561M Pipelayer Brake Pedal Position
320C and 322C Forest Machines Hydraulic System Return Hydraulic System
TH210 and TH215 Telehandlers Backup Alarm
735 Articulated Truck Power Train Differential and Bevel Gear
TH210 and TH215 Telehandlers Hazard Flasher Control
735 Articulated Truck Power Train Differential and Bevel Gear
2001/07/09 Special Instruction, REHS1095, "Repair of a Bevel Gear Case That Has a Damaged 3T-9389 Transmission Cover " Is Now Available {3064}
C15 Petroleum Generator Set Engines Electronic Unit Injector Mechanism
740 and 740 EJECTOR Articulated Trucks Power Train Transmission Planetary - Assemble
735 Articulated Truck Power Train Transmission Mounting - TH35 Transmission to Engine
37-MT, 41-MT, and 42-MT Series Starting Motors General Information
TK1051 Track Feller Buncher Machine Systems Main Control Valve - Remove
793B Off-Highway Truck Power Train Specifications (Power Train)
TL2 Series In-Line Rippers Shear Bolt - Replace
769D Off-Highway Truck/Tractor and 771D Quarry Truck Engine Oil and Filter - Change
2001/07/30 New Assembly Instructions for Rod Seals on Hydraulic Cylinders are Available {7562}
793B Off-Highway Truck Power Train Visual Inspection (Power Train)
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System Using Vital Information Management System to Determine Diagnostic Codes
446B Backhoe Loader Transmission (Autoshift) Transmission and Torque Converter - Test
69D, 769D , 773D, 773E, 776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C and 793D Off-Highway Trucks and 771D, 775D and 775E Quarry Trucks Braking System Using Caterpillar Monitoring System to Determine Diagnostic Codes
735, 740 and 740 EJECTOR Articulated Trucks Machine Systems Gear Pump (Hoist) - Install
CP-663E, CS-663E and CS-683E Vibratory Compactors Machine Systems Axle Guard - Remove and Install
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.