267, 277 and 287 Multi Terrain Loaders Engine Supplement Caterpillar


Radiator and Hydraulic Oil Cooler - Remove - 267 and 277 Multi Terrain Loaders

Usage:

267 CMP

Removal Procedure

Start By:

  1. Release the pressure from the hydraulic system. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7573     Link Bracket     3    

------ WARNING! ------

Personal injury can result from hot coolant, steam and alkali.

At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.

Remove filler cap slowly to relieve pressure only when engine is stopped and radiator cap is cool enough to touch with your bare hand.

Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns.

Cooling System Conditioner contains alkali. Avoid contact with skin and eyes.

----------------------

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: Put identification marks on all lines, hoses, wires, and tubes for installation purposes. Plug all lines, hoses and tubes. This helps prevent fluid loss and contamination of the fluid systems.

  1. Drain the coolant from the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".



    Illustration 1g00590390

  1. Remove pin (1). Raise radiator guard (2) .



    Illustration 2g00590546

  1. Loosen clamp (3). Disconnect hose (4) .



    Illustration 3g00592651

  1. Support the radiator guard. Disconnect cylinder (5).



    Illustration 4g00590390

  1. Lower radiator guard (2) and insert pin (1) .



    Illustration 5g00797600

  1. Release the latch on the radiator assembly. Raise the radiator assembly.



    Illustration 6g00592605

  1. Loosen clamp (6). Remove hose (4) by sliding hose (4) through clamp (6) .



    Illustration 7g00592519

  1. Disconnect hose assemblies (7) and (8). Disconnect hose assemblies (9) and (10) .



    Illustration 8g00590352

  1. Loosen hose clamp (11) and disconnect hose (12) .



    Illustration 9g00592536

  1. Loosen hose clamp (13) and disconnect hose (14) .



    Illustration 10g00592572

  1. Attach a suitable lifting device in order to support the radiator assembly. Disconnect cylinder (15). Lower the radiator assembly.



    Illustration 11g00590674

  1. Fasten Tooling (A) and a suitable lifting device to the radiator assembly. The weight of the radiator assembly is approximately 48 kg (105 lb).



    Illustration 12g00590745

  1. Remove nut (16) and bolt (17) .



    Illustration 13g00672448

  1. Repeat Step 13 for the opposite side. Release the latch on the radiator assembly and remove the radiator assembly from the machine. The weight of the radiator assembly is approximately 48 kg (105 lb).



    Illustration 14g00672609

  1. Remove pin (1) from the radiator assembly in order to remove radiator guard (2) .



    Illustration 15g00591082

  1. Remove bolts (18) .



    Illustration 16g00591107

  1. Remove bolts (19).



    Illustration 17g00591111

  1. Remove bolts (20) .



    Illustration 18g01033309

  1. Remove bolts (22). Remove radiator support (21) .



    Illustration 19g00591126

  1. Remove bolts (23) .



    Illustration 20g01033300

  1. Remove the tube assemblies (26) and (28) .

  1. Disconnect hose assembly (24) .

  1. Remove sight gauge (25) .

  1. Remove bolts (27) in order to remove the radiator shroud and the fan assembly.

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