Alternator - Remove and Install - Without Air Conditioning
Removal Procedure
- Disconnect the battery. Refer to Disassembly and Assembly, "Battery and Battery Cable - Seperate and Connect".
- Remove screws (1) and bolts (3) .
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Illustration 1 | g01033322 |
- Remove cover (2) .
- Remove cable strap (5). Raise rubber boot (4).
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Illustration 2 | g01033323 |
- Disconnect harness assembly (6) .
- Remove nut (9). Disconnect cable assembly (8) .
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Illustration 3 | g01033324 |
- Loosen bolts (7) and (12) .
- Slide alternator (10) toward the engine.
- Remove V-belt (11) from alternator (10) .
- Remove bolts (7) and (12) .
- Remove alternator (10) .
Installation Procedure
- Place alternator (10) in position.
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Illustration 4 | g01033324 |
- Install bolts (7) and (12). Do not tighten bolts (7) and (12) at this time.
Note: When you install the alternator, ensure that the alternator pulley is in alignment with the crankshaft pulley within 2.4 mm (0.09 inch).
- Install V-belt (11) onto alternator (10) .
- Slide alternator (10) away from the engine in order to tighten V-belt (11) .
Note: Refer to the Operation and Maintenance Manual, "Belts - Inspect/Adjust/Replace" for the correct procedure.
- Tighten bolt (7) to a torque of 12 N·m (9 lb ft).
- Tighten bolt (12) to a torque of 24 N·m (18 lb ft).
- Connect cable assembly (8). Install nut (9) .
- Connect harness assembly (6) .
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Illustration 5 | g01033323 |
- Install rubber boot (4). Install cable strap (5) .
- Place cover (2) in position.
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Illustration 6 | g01033322 |
- Install bolts (3). Tighten bolts (3) to a torque of 15 ± 3 N·m (11 ± 2 lb ft).
- Install screws (1). Tighten screws (1) to a torque of 6 ± 1 N·m (53 ± 9 lb in).
- Connect the battery cables. Refer to Disassembly and Assembly, "Battery and Battery Cable - Seperate and Connect".
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