Disassembly Procedure
Start By:
- Remove the pilot valve (stabilizer) from the cab. Refer to Disassembly and Assembly, "Pilot Valve (Stabilizer) - Remove" in this manual.
Show/hide table
|
| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
|
Show/hide table
|
| NOTICE |
|---|
Keep all parts clean from contaminants. Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components. To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly. Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination. |
|
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes.
Show/hide table
|
 |
|
| Illustration 1 | g00768366 |
- Remove two bolts and washers (1) from bracket (2) .
- Repeat Step 1 in order to remove the bolts and washers from the other side of bracket (2) .
- Remove bracket (2) from the pilot valve.
Show/hide table
|
 |
|
| Illustration 2 | g00768370 |
- Remove four screws (3) from the pilot valve.
Show/hide table
|
 |
|
| Illustration 3 | g00768379 |
- Remove lever kit (4) and plate (5) from valve body (6) .
- Repeat Step 5 for the other lever kit.
Show/hide table
|
 |
|
| Illustration 4 | g00768383 |
- Remove three screws and washers (7) .
- Reposition plate (8) in order to allow access to the retaining pin.
Show/hide table
|
 |
|
| Illustration 5 | g00768385 |
- Remove retaining pin (9) .
Show/hide table
|
 |
|
| Illustration 6 | g00768388 |
- Remove lever (10) .
- Repeat Step 7 through Step 10 in order to disassemble the other lever kit.
Show/hide table
|
 |
|
| Illustration 7 | g00768393 |
- Remove plunger (14), O-ring seal (13), regulator (12), and spring (11) .
- Repeat Step 12 for the remaining ports.
Show/hide table
|
 |
|
| Illustration 8 | g00768396 |
- Remove two bolts and nuts (15) in order to separate the valve body.
- Separate the valve body.
Show/hide table
|
 |
|
| Illustration 9 | g00768399 |
- Remove two O-ring seals (16) .
