416D Backhoe Loader Hydraulic and Steering System Caterpillar

180-8592 Bank Valve (Four)

Illustration 1	g00737092
180-8592 Bank Valve (Four)

(1) Stick control valve

(2) Bucket control valve

(3) Swing control valve

(4) Boom control valve

(5) Inlet

(6) Outlet

(7) Torque for the nuts ... 27.0 ± 3.0 N·m (20.00 ± 2.00 lb ft)

Note: Place three 4T-2723 Shims between the valve sections during assembly. Place one shim over each stud. The shims are necessary in order to prevent the spool from binding in the valve body.

180-8593 Bank Valve (Five)

Illustration 2	g00737180
180-8593 Bank Valve (Five)

(1) Extendable stick control valve

(2) Stick control valve

(3) Bucket control valve

(4) Swing control valve

(5) Boom control valve

(6) Inlet

(7) Outlet

(8) Torque for the nuts ... 27.0 ± 3.0 N·m (20.00 ± 2.00 lb ft)

Note: Place three 4T-2723 Shims between the valve sections during assembly. Place one shim over each stud. The shims are necessary in order to prevent the spool from binding in the valve body.

164-1540 Valve Control (Extendable Stick)

Illustration 3	g00735375
164-1540 Valve Control (Extendable Stick)

(1) Torque for the nut ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)

(2) Torque for the nut ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)

180-8594 Bank Valve (Six)

Illustration 4	g00737196
180-8594 Bank Valve (Six)

(1) Extendable stick control valve

(2) Stick control valve

(3) Bucket control valve

(4) Swing control valve

(5) Boom control valve

(6) Work tool control valve

(7) Inlet

(8) Outlet

(9) Torque for the nuts ... 27.0 ± 3.0 N·m (20.00 ± 2.00 lb ft)

Note: Place three 4T-2723 Shims between the valve sections during assembly. Place one shim over each stud. The shims are necessary in order to prevent the spool from binding in the valve body.

164-1540 Valve Control (Extendable Stick)

Illustration 5	g00735375
164-1540 Valve Control (Extendable Stick)

(1) Torque for the nut ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)

(2) Torque for the nut ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)

164-1550 Valve Control (Work Tool)

Illustration 6	g00735381
164-1550 Valve Control (Work Tool)

(1) Torque for the nut ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)

(2) Torque for the nut ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)

188-7468 Bank Valve (Four)

Illustration 7	g00737240
188-7468 Bank Valve (Four)

(1) Stick control valve

(2) Bucket control valve

(3) Swing control valve

(4) Boom control valve

(5) Inlet

(6) Solenoid valve group for the hydraulic shutoff circuit

Torque for nut (7) ... 9.5 ± 1.5 N·m (7.00 ± 1.00 lb ft)

Torque for the solenoid ... 50.0 ± 5.0 N·m (37.00 ± 3.00 lb ft)

Nominal voltage for the coil ... 12 VDC

Maximum voltage ... 14.5 VDC

Resistance at a temperature of 25.0° ± 5.0°C (77.00° ± 9.00°F) ... 10.5 ± 0.3 Ohms

(8) Outlet

(9) Torque for the nuts ... 27.0 ± 3.0 N·m (20.00 ± 2.00 lb ft)

Note: Place three 4T-2723 Shims between the valve sections during assembly. Place one shim over each stud. The shims are necessary in order to prevent the spool from binding in the valve body.

188-7469 Bank Valve (Five)

Illustration 8	g00737257
188-7469 Bank Valve (Five)

(1) Extendable stick control valve

(2) Stick control valve

(3) Bucket control valve

(4) Swing control valve

(5) Boom control valve

(6) Torque for the plug ... 70.0 ± 7.0 N·m (52.00 ± 5.00 lb ft)

(7) Inlet

(8) Torque for the relief valve ... 70.0 ± 7.0 N·m (52.00 ± 5.00 lb ft)

(9) Solenoid valve group for the hydraulic shutoff circuit

Torque for nut (10) ... 9.5 ± 1.5 N·m (7.00 ± 1.00 lb ft)

Torque for the solenoid ... 50.0 ± 5.0 N·m (37.00 ± 3.00 lb ft)

Nominal voltage for the coil ... 12 VDC

Maximum voltage ... 14.5 VDC

Resistance at a temperature of 25.0° ± 5.0°C (77.00° ± 9.00°F) ... 10.5 ± 0.3 Ohms

(11) Torque for the O-ring plug ... 14.0 ± 1.0 N·m (10.00 ± 1.00 lb ft)

(12) Torque for the plug ... 70.0 ± 0.5 N·m (52.00 ± 0.40 lb ft)

(13) Outlet

(14) Torque for the nuts ... 27.0 ± 3.0 N·m (20.00 ± 2.00 lb ft)

Note: Place three 4T-2723 Shims between the valve sections during assembly. Place one shim over each stud. The shims are necessary in order to prevent the spool from binding in the valve body.

164-1540 Valve Control (Extendable Stick)

Illustration 9	g00735375
164-1540 Valve Control (Extendable Stick)

(1) Torque for the nut ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)

(2) Torque for the nut ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)

188-7470 Bank Valve (Six)

Illustration 10	g00737271
188-7470 Bank Valve (Six)

(1) Extendable stick control valve

(2) Stick control valve

(3) Bucket control valve

(4) Swing control valve

(5) Boom control valve

(6) Work tool control valve

(7) Torque for the plug ... 70.0 ± 7.0 N·m (52.00 ± 5.00 lb ft)

(8) Inlet

(9) Torque for the relief valve ... 70.0 ± 7.0 N·m (52.00 ± 5.00 lb ft)

(10) Solenoid valve group for the hydraulic shutoff circuit

Torque for nut (11) ... 9.5 ± 1.5 N·m (7.00 ± 1.00 lb ft)

Torque for the solenoid ... 50.0 ± 5.0 N·m (37.00 ± 3.00 lb ft)

Nominal voltage for the coil ... 12 VDC

Maximum voltage ... 14.5 VDC

Resistance at a temperature of 25.0° ± 5.0°C (77.00° ± 9.00°F) ... 10.5 ± 0.3 Ohms

(12) Torque for the O-ring plug ... 14.0 ± 1.0 N·m (10.00 ± 1.00 lb ft)

(13) Torque for the plug ... 70.0 ± 0.5 N·m (52.00 ± 0.40 lb ft)

(14) Outlet

(15) Torque for the nuts ... 27.0 ± 3.0 N·m (20.00 ± 2.00 lb ft)

Note: Place three 4T-2723 Shims between the valve sections during assembly. Place one shim over each stud. The shims are necessary in order to prevent the spool from binding in the valve body.

164-1540 Valve Control (Extendable Stick)

Illustration 11	g00735375
164-1540 Valve Control (Extendable Stick)

(1) Torque for the nut ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)

(2) Torque for the nut ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)

164-1550 Valve Control (Work Tool)

Illustration 12	g00735381
164-1550 Valve Control (Work Tool)

(1) Torque for the nut ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)

(2) Torque for the nut ... 20.0 ± 5.0 N·m (15.00 ± 4.00 lb ft)