TH103 Telehandler Caterpillar


Operation Information

Usage:

TH103 3PN

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Caterpillar dealer for replacement manuals. Proper care is your responsibility.


  1. Make sure that no one is on the machine or near the machine. Perform this step before you start the machine or before you move the machine. Keep the machine under control at all times.

  2. Start the machine.


    Illustration 1g00713962

  3. Raise all lowered work tools in order to pass over any obstacles. Fully raise the stabilizers.


    Illustration 2g00711764

  4. Push down on the service brake control in order to prevent the machine from moving.


    Illustration 3g00720624

  5. Disengage the parking brake. The parking brake has an interlock switch which prevents the machine from being driven through the brake. The machine will not move in forward or in reverse when the parking brake is engaged.


    Illustration 4g00711766

  6. Move the transmission control to FORWARD position (F) or to REVERSE position (R).

  7. Rotate the transmission control in order to select the required speed.


    Illustration 5g00710982

  8. In order to move the machine, release the service brake pedal. Push the accelerator control.

Loading and Stacking

The illustrations that follow show a machine that is equipped with a work tool carriage. The work tool carriage is an example of a work tool that can be mounted on the quick coupler.



    Illustration 6g00567806

  1. The machine must be positioned square to the intended load. Approach the load slowly with the boom in the travel position and get as close to the load as possible.

  2. Engage the parking brake and move the transmission control to the NEUTRAL position.

  3. If necessary, level the frame before you raise the boom or before you engage the load. Do not level the frame when the boom is raised.


    Illustration 7g00722220

  4. If you are operating with stabilizers, lower the stabilizers until the front tires are just clear of the ground and the frame is level.


    Illustration 8g00722221

  5. Tilt the quick coupler until the forks are level. The machine is equipped with an automatic system for keeping the quick coupler at the selected angle when the boom is raised or lowered.


    Illustration 9g00569511

  6. Ensure that the forks are spread apart as far as possible. This gives increased stability to the load.


    Illustration 10g00722222

  7. Raise the boom and extend the boom. The forks must be in line with the pockets of the load.

  8. Use the load chart to assess the intended load. The load chart must indicate that the intended load is within the capacity of the machine. Refer to Operation and Maintenance Manual, "Load Charts".


    Illustration 11g00722223

  9. Extend and lower the boom. The forks must enter the pockets of the load cleanly. The forks must be fully engaged with the pockets of the load. Take care not to dislodge the load.


    Illustration 12g00722224

  10. Raise the load carefully. When you are sure that the machine is stable, tilt the quick coupler backward in order to raise the load. If you are not sure that the machine is stable, tilt the quick coupler forward in order to lower the load. Do not proceed. Reposition the machine in order to shorten the reach before you attempt to lift the load again.


    Illustration 13g00722225

  11. Use the joystick control to move the load away from the stack.


    Illustration 14g00722226

  12. Retract the boom and lower the load to the travel position before the machine is moved or before the stabilizers are raised. If necessary, level the frame. Make sure that the area behind the machine is clear of personnel and obstacles before backing up.


    Illustration 15g00569611

  13. Approach the destination slowly. Position the machine square. Get as close to the load placement location as possible. Engage the parking brake and move the transmission control to NEUTRAL position. If necessary, level the frame. Do not level the frame when the boom is raised.


    Illustration 16g00722227

  14. If you are operating with stabilizers, lower the stabilizers until the front tires are just clear of the ground.


    Illustration 17g00722228

  15. Raise the boom and extend the boom until the load is directly over the set down position. Do not exceed the maximum angle of the boom and do not exceed the maximum length of the boom. Use the load chart to determine the maximum angle of the boom and the maximum length of the boom.

    Proceed with caution when you approach the maximum angle and/or extension indicated by the load chart. If you are not sure that the machine is stable, retract the boom. Lower the load to the travel position. Move the machine closer to the load placement location. If the machine cannot be moved closer to the load placement location, the load placement location is outside the capacity of the machine. The load cannot be placed at the intended load placement location.



    Illustration 18g00722229

  16. Tilt the quick coupler forward until the load is level. Lower and set down the load in place.


    Illustration 19g00722230

  17. Ensure that the load is correctly placed and stable. Use the joystick control to raise the boom and retract the boom in a way that withdraws the forks cleanly from the load. Do not withdraw the forks by backing up the machine.


    Illustration 20g00722231

  18. Retract the boom and lower the boom to the travel position before you move the machine or before you raise the stabilizers.

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