AP-1055B and BG-2455C Asphalt Pavers Propel System Caterpillar


General Information

Usage:

BG-2455C 6TN



Illustration 1g00634837

Hydraulic Schematic for the Propel System

(1) Left propel motor

(2) Charge filter for the right propel pump

(3) Right propel motor

(4) Right propel pump

(5) Case drain filter

(6) Front return manifold

(7) Suction manifold

(8) Oil cooler bypass valve

(9) Oil cooler

(10) Hydraulic tank

(11) Suction strainer for the left propel pump

(12) Suction strainer for the right propel

(13) Left propel pump

(14) Charge filter for the left propel pump

The pump drive gearbox has a 1.1:1 ratio of pump RPM to engine RPM. The reduction is necessary to maintain proper pump RPM. All of the systems utilize a common hydraulic tank. The propel system will be covered in this manual. 244-6453 Planetary Gear Kit

Each propel system is a closed circuit system. The hydraulic systems for each track are identical and separate. The propel system is composed of the following main components: left propel pump (13), right propel pump (4), hydraulic tank (10), left propel motor (1) and right propel motor (3).




Illustration 2g00634838

Hydraulic Tank Compartment

(10) Hydraulic tank

Hydraulic tank (10) is located in the center of the machine under the floor panels near the operator station. All hydraulic systems on the machine utilize the hydraulic tank. Access to the hydraulic tank is gained by lifting the center floor panels.




Illustration 3g00634839

Pump Compartment

(4) Right propel pump

(13) Left propel pump




Illustration 4g00634842

Upper Left Hand Corner of the Pump Compartment

(2) Charge filter for the right propel pump

(14) Charge filter for the left propel pump

Left propel pump (13) is mounted behind right propel pump (4). Both the left propel pump and the right propel pump contain a charge pump. Hydraulic oil flows from the hydraulic tank to the propel charge pumps before going to charge filters (2) and (14). Access to all pumps and the propel filters is through an access door on the right side of the machine.




Illustration 5g01074538

Right Side of the Machine

(15) Right final drive planetary

Right propel motor (3) is located behind the right final drive planetary (15). The right propel motor is mounted in an assembly that contains the following components: fixed displacement piston motor, final drive planetary and brake. The propel motor and the final drive planetary are bolted to a mount that is part of the machine frame.

Left propel motor (1) is mounted in an assembly that is identical to the right propel motor.




Illustration 6g00634846

Hydraulic Tank Compartment

(5) Case drain filter

Case drain filter (5) is used only for the left propel pump. The case drain oil from the left propel motor and the left propel pump flows through the case drain filter. The case drain filter is located in the hydraulic tank compartment toward the engine.

Caterpillar Information System:

3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks Analog Sensor - Calibrate
120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders Air System and Brakes Air Pressure Gauge - Test
776D and 777D Off-Highway Truck/Tractors Hydraulic System Proportioning Solenoid (Hoist) - Test
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks Boost Pressure Above Normal
C9 Engine For Caterpillar Built Machines Belt Tensioner - Remove and Install
776D, 777D and 777D HAA Off-Highway Truck/Tractors Hydraulic System Pad Assembly (Truck Body) - Install and Adjust
D350E Series II and D400E Series II Articulated Trucks Cooling System Coolant (ELC) - Change
C9 Engine For Caterpillar Built Machines Engine Oil Cooler - Install
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks Boost Pressure Below Normal
416C, 426C, 428C, 436C and 438C Backhoe Loaders Extendable Stick Pads - Inspect/Replace - If Equipped
C9 Engine For Caterpillar Built Machines Engine Oil Cooler - Remove
12H, 140H and 160H Motor Graders Machine Systems Metering Pump (Steering) - Assemble
AP-1055B and BG-2455C Asphalt Pavers Propel System Propel Hydraulic System
AP-1055B and BG-2455C Asphalt Pavers Propel System Piston Pump (Propel)
D250E Series II and D300E Series II Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems Relief Valve (Hoist Lower) - Test and Adjust
AP-1055B and BG-2455C Asphalt Pavers Propel System Piston Motor (Propel)
AP-1055B and BG-2455C Asphalt Pavers Propel System Final Drive Planetary
AP-1055B and BG-2455C Asphalt Pavers Propel System Parking Brake
120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders Air System and Brakes Air Compressor Governor - Test and Adjust
776D and 777D Off-Highway Truck/Tractors Hydraulic System Hoist Cylinder Performance - Test
3176C and 3196 Industrial Engines Air Compressor Drive Gear - Remove
416C, 426C, 428C, 436C and 438C Backhoe Loaders Installation of Bucket Stop - If Equipped
776D and 777D Off-Highway Truck/Tractors Hydraulic System Brake Oil Overheating Troubleshooting
120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders Air System and Brakes Pressure Switch (Low Brake Air) - Test
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