PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL SUCTION PIPE ON CERTAIN SMALL WHEEL LOADERS, VIBRATORY SOIL COMPACTORS, AND 3056 AND 3056E INDUSTRIAL ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL SUCTION PIPE ON CERTAIN SMALL WHEEL LOADERS, VIBRATORY SOIL COMPACTORS, AND 3056 AND 3056E INDUSTRIAL ENGINES

Usage:

REBE2771-01

03Dec2007
(Revised 04Dec2007)


U-630
A-511
D-512
O-549

 
After Failure Only
  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL SUCTION PIPE ON CERTAIN SMALL WHEEL LOADERS, VIBRATORY SOIL COMPACTORS, AND 3056 AND 3056E INDUSTRIAL ENGINES

1304
PS51406
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51406" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 03DEC2007 Service Letter. Changes have been made to the Title and Problem Statement.


TERMINATION DATE

31Dec2009

PROBLEM

The existing oil suction pipe can fracture on certain Small Wheel Loaders, Vibratory Soil Compactors, and 3056 and 3056E Industrial Engines. If the existing oil suction pipe fractures it can result in reduced/loss of oil pressure.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
928G DJD02135, 2137-2977

WLG00860-01274
928G OEM  GMB00104-00105
930G TFW00281, 332-1068

TWR01300-01305, 1307, 1319-3522
*******Group  2*******
3056 1ML03984-03989, 3998-4003, 4005-4116, 4118-4128, 4136-4226, 4234

7MS02545-02556
3056E  35602660, 2662-2665, 2667-2670, 2672-2674, 3121, 3407-3408, 3501-3503, 3550-3685, 3688-3719, 3721-3756, 3758-3998, 4001-4056, 4059, 4062, 4064-4065, 4069-4088, 4090-4160, 4162-4494, 4496-4560, 4562-4613, 4616-4621, 4623-4625, 4627-4642, 4644-4655, 4658-4672, 4675-4728, 4730-4779, 4781-4798, 4800-4841, 4843-4863, 4865-4923, 4925-4927, 4929-5038, 5040-5118, 5120-5241, 5243, 5245-5366, 5372-5419, 5421-5467, 5469-5471, 5473-6233, 6235-6329, 6331-6345, 6347-6369, 6371-6396, 6398-6429, 6434-6480, 6487-6567, 6569-6636, 6639-6651, 6653-6736, 6738, 6740-6751, 6755-6764, 6766, 6772-6784, 6789-6805, 6811
*******Group  3*******
AP-600  B2S00105-00175
CP-563E BWE00309-00379

CNT01022-01619
CP-573E ASY00116-00132

ASZ00206-00209
CP-663E ASF00209-00217

DAF00232-00265
CS-563E ASA00880, 907, 918, 934-938, 940-941, 948-1228, 1230-1625, 1627, 1630-1696, 1698-1704

CNG01408, 1414-2305, 2307
CS-573E CEB00236-00306

CNN00242-00282
CS-583E CNX00358-00404

DAJ00458, 462, 469, 481-483, 492-573, 575-682
CS-663E ASB00120-00137

DAG00480-00481, 488-682, 687
CS-683E ASG00317-00340

DAD00390, 396-399, 401-403, 405-507, 509-525
*******Group  4*******
DV-IT28G  EWF00491-00688

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
8 ######## BULK OIL -REFER TO OMM
1 6I4681 GASKET
1 3215020 OIL SUCTION PIPE
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 0% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
8 ######## BULK OIL -REFER TO OMM
1 6I4681 GASKET
1 3215020 OIL SUCTION PIPE
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 0% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
8 ######## BULK OIL -REFER TO OMM
1 6I4681 GASKET
1 3215020 OIL SUCTION PIPE
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 0% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 4*******
8 ######## BULK OIL -REFER TO OMM
1 6I4681 GASKET
1 3215020 OIL SUCTION PIPE
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 0% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

****Parts Stock ****

Remove all 113-5281 from dealer parts stock.

 
 
****Affected Product****
Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all parts removed from dealer parts stock.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-3000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 22.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-3000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 14.0-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-3000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.5-hour job for Group 3

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-3000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 20.0-hour job for Group 4



PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.



Rework Procedure


 
Remove the oil pan ? refer to "Engine oil pan remove / install" in the D&A section.

Remove the existing 113-5281 Oil Suction Pipe using the instructions in "Oil suction pipe remove" in the D&A section. Item No.1 shown below.

Remove the gasket between the suction pipe and the oil pump ? item 2 in the image below.
Image1.1.1
 
Fit the new suction pipe using the existing fittings and a new gasket ? tighten to a torque of 22 Nm.

Re-assemble the sump.

Fill the sump with oil to the correct level.

Run engine and check for leaks ? rectify as necessary.
 
 

Caterpillar Information System:

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