Hoist Control Valve - Assemble
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Required Tools | |||
---|---|---|---|
Tool | Part Number | Part Description | Qty |
A | 1P-0510 | Driver Group | 1 |
- Inspect all parts and clean all parts. If any parts are worn or damaged, use new Caterpillar parts for replacement.
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Illustration 1 g00480983 - Install O-ring seals (98) to test ports (92). Install caps (97) to test ports (92).
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Illustration 2 g00497586 - Install valve (94), spring (95) and O-ring seal (96) to plug (91).
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Illustration 3 g00480840 - Install plug (91), the spring and the valve to the valve body. Install the O-ring seal to plug (93). Install two test ports (92) and plug (93) to the valve body.
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Illustration 4 g00497448 - Install valve (90) to valve body (81). Install O-ring seal (88) and O-ring seal (89) to valve body (81).
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Illustration 5 g00497449 This assembly is a component of valve assembly (69). - Install nut (82), washer (86), two O-ring seals (85) to valve assembly (83) and valve housing (84). Install valve assembly (83) to valve housing (84). Install retaining ring (87) to valve assembly (83).
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Illustration 6 g00497444 This assembly is a component of valve assembly (69). - Install valve housing (81) to valve assembly (80).
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Illustration 7 g00497445 Show/hide tableIllustration 8 g00578741 - Install valve assembly (69) to valve body (3). Valve assembly (69) will need to be adjusted after the hoist control valve is installed. For instructions on adjustment of the valve, refer to Testing and adjusting, RENR3400.
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Illustration 9 g00480609 This assembly is a component of valve assembly (68). - Install spring (75), plate (74) , valve (73), O-ring seal (71) and O-ring seal (70) to valve assembly (72).
- Install nut (77), O-ring seal (76) and washer (78) to retainer assembly (79). Install retainer assembly (79) to valve assembly (72).
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Illustration 10 g00573437 - Install valve assembly (68) to valve body (3). Valve assembly (68) will need to be adjusted after the hoist control valve is installed. For instructions on adjustment of the valve, refer to Testing and adjusting, RENR3400.
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Illustration 11 g00498330 Show/hide tableIllustration 12 g00497580 This assembly is a component of valve assembly (53). - Use Tooling (A) and a hydraulic press in order to install seat (67), spring (66) and valve (65) to valve body (60).
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Illustration 13 g00480588 This assembly is a component of valve assembly (53). - Install nut (58) and retainer assembly (64) to cap assembly (57). Install O-ring seal (63) to cap assembly (57). Install O-ring seals (54) and (59) to valve body (60).
- Install plate (56), pin (62), spring (61) and valve (55) to cap assembly (57) and to valve body (60). Install cap assembly (57) to valve body (60).
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Illustration 14 g00480556 - Install valve assembly (53) to valve body (3). Valve assembly (53) will need to be adjusted after the hoist control valve is installed. For instructions on adjustment of the valve, refer to Testing and adjusting, RENR3400.
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Illustration 15 g00480553 - Install O-ring seals (52) to valve body (3).
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Illustration 16 g00573212 - Install two bolts (50), the washers and manifold (51) to valve body (3).
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Illustration 17 g00573211 - Install valve stem (49) to valve body (3).
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Illustration 18 g00480550 - Install two straps (45) to wires (44). Install receptacle assembly (47) to wires (44).
- Install two pins (48) to receptacle assembly (47). Install wedge (46) to receptacle assembly (47).
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Illustration 19 g00480549 - Install O-ring seal (43) to solenoid (41).
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Illustration 20 g00480403 - Position solenoid (41) to valve body (30). Install four bolts (42) that secure solenoid (41) to valve body (30). Install the six access plugs and the O-ring seals to valve body (30).
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Illustration 21 g00480400 - Install retainer (33), spring (34), spring (35), spring (36), stop (37), stop (39), control spool (38) and spring (37) to actuator housing (30).
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Illustration 22 g00480395 - Use Tooling (A) and a hydraulic press and exert downward pressure on retainer (33). Slowly increase the pressure from the hydraulic press and load the spring tension to springs (34), (35) and (36) that are in actuator (30).
- Install retainer ring (32) to actuator (30).
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Illustration 23 g00480391 - Install two O-ring seals (31) to actuator (30). Install the large O-ring seal to the center of actuator (30).
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Illustration 24 g00573313 - Position actuator (30) to valve body (3). Install two bolts (29) that secure actuator (30) to valve body (3).
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Illustration 25 g00480384 - Install receptacle assembly (26) to wires (25).
- Install two pins (28) to receptacle assembly (26). Install wedge (27) to receptacle assembly (26).
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Illustration 26 g00472427 - Install two straps (23) to the wires. Install O-ring seal (24) to solenoid (22).
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Illustration 27 g00472374 - Position solenoid (22) to actuator housing (9). Install four bolts (21) in order to secure solenoid (22) to actuator housing (9).
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Illustration 28 g00472371 - Install O-ring seals (20) to plugs (19). Install six plugs (19) to valve body (9).
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Illustration 29 g00472261 - Install retainer (12), spring (13), spring (14), spring (15), spacer (18), control spool (17) and spring (16) to actuator housing (9).
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Illustration 30 g00472121 - Use Tooling (A) and a hydraulic press and exert downward pressure on retainer (12). Slowly increase the pressure from the hydraulic press and load the spring tension to springs (13), (14) and (15) that are in actuator (9).
- Install retainer ring (11) to actuator (9).
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Illustration 31 g00472266 - Install two O-ring seals (10) to actuator (9). Install the large O-ring seal to the center of actuator (9).
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Illustration 32 g00577707 - Position actuator (9) to valve body (3). Install two bolts (8) that secure actuator (9) to valve body (3).
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Illustration 33 g00472030 - Install the O-rings in hydraulic pipes (6) and (7). Position the hydraulic pipes to valve body (3). Tighten retaining nuts (1), (2), (3), and (4) in order to connect hydraulic pipes (6) and (7) to valve body (3).
- Install the retainer clips to the hydraulic pipes.
End By:
- Install the hoist control valve. Refer to Disassembly and Assembly, "Hoist Control Valve - Install".
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