PRODUCT SUPPORT PROGRAM FOR REWORKING INTERNAL INJECTOR HARNESS TRAYS ON 2007 C9 ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING INTERNAL INJECTOR HARNESS TRAYS ON 2007 C9 ENGINES

Usage:

REBE2284-00

17Sep2007


U-457
TT-31

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING INTERNAL INJECTOR HARNESS TRAYS ON 2007 C9 ENGINES

1408
PS42515
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42515" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Sep2009

PROBLEM

The existing internal injector harness tray can fracture on certain 2007 C9 engines. If the existing internal injector harness tray fails it can cause metal debris to enter the system.

AFFECTED PRODUCT

Model Identification Number
C9  C9S00500-00507, 522-523, 527, 531, 534-576, 578-633, 635-654, 656-657

PARTS NEEDED

Qty

Part Number Description
5 9L9132 WASHER-HARD

ACTION REQUIRED

Follow Special Instructions REHS3812 for rework procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-250000 miles,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job
Dealer to perform most economical repair

Description____________SMCS CODE________Hours

Engine Wash____________1000-074_________0.3
R&I Valve Cover________1107-010_________0.5
Valve Cover Wash_______1107-074_________0.3
Troubleshoot Harness___1408-035_________0.6
Minor Road Test________1000-530_________0.3


Exception may be be considered and claimed depending on chassis type.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING SOFTWARE ON CERTAIN C9 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING SOFTWARE ON CERTAIN C9 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGER OIL LINES ON TWIN TURBOCHARGER EQUIPPED G3516C, G3516E, G3520C, AND G3520E ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGER OIL LINES ON TWIN TURBOCHARGER EQUIPPED G3516C, G3516E, G3520C, AND G3520E ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE POSITION OF TERMINAL CONNECTION LEADS INSIDE THE GENERATOR BOX ON CERTAIN C18 XQ600 PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE POSITION OF TERMINAL CONNECTION LEADS INSIDE THE GENERATOR BOX ON CERTAIN C18 XQ600
PRODUCT SUPPORT PROGRAM FOR REPLACING EXHAUST ROCKER ARMS ON CERTAIN C15 TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING EXHAUST ROCKER ARMS ON CERTAIN C15 TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING INJECTOR SLEEVE O-RINGS ON CERTAIN C9 MTB ON-HIGHWAY TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING INJECTOR SLEEVE O-RINGS ON CERTAIN C9 MTB ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING XQ MODULES PRODUCT SUPPORT PROGRAM FOR REWORKING XQ MODULES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING/REWORK OF ALTERNATORS FITTED TO CERTAIN APPLICATIONS POWERED BY 3054, 3056, C4.4, AND C6.6 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING/REWORK OF ALTERNATORS FITTED TO CERTAIN APPLICATIONS POWERED BY 3054, 3056, C4.4, AND C6.6 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR ADDING VIBRATION DAMPERS TO AUTOMATIC AIR SHUT OFFS ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, AND 3516B HD ENGINES PRODUCT IMPROVEMENT PROGRAM FOR ADDING VIBRATION DAMPERS TO AUTOMATIC AIR SHUT OFFS ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, AND 3516B HD ENGINES
PRODUCT IMPROVEMENT PROGRAM TO RELOCATE LIMIT SWITCHES AND ADD VIBRATION DAMPERS TO THE AUTOMATIC AIR SHUTOFFS(ASOS) ON CERTAIN 3508, 3512, AND 3516 ENGINES PRODUCT IMPROVEMENT PROGRAM TO RELOCATE LIMIT SWITCHES AND ADD VIBRATION DAMPERS TO THE AUTOMATIC AIR SHUTOFFS(ASOS) ON CERTAIN 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING 2M-9780 O-RING ON CERTAIN COMMON DESIGN GENSET PACKAGES PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING 2M-9780 O-RING ON CERTAIN COMMON DESIGN GENSET PACKAGES
PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL TANK LABELS ON CERTAIN PM1000 UNITS PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL TANK LABELS ON CERTAIN PM1000 UNITS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A REVISED FLASH FILE ON THE ENGINE ELECTRONIC CONTROL MODULE (ECM) ON CERTAIN C4.4 INDUSTRIAL ENGINES (ARRANGEMENT NUMBERS 292-5307 AND 292-5304) PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A REVISED FLASH FILE ON THE ENGINE ELECTRONIC CONTROL MODULE (ECM) ON CERTAIN C4.4 INDUSTRIAL ENGINES (ARRANGEMENT NUMBERS 292-5307 AND 292-5304)
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C6.6 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C6.6 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND/OR REPLACING THE FUEL INJECTION PUMPS ON CERTAIN C7 ON-HIGHWAY TRUCK ENGINES INSTALLED IN BLUEBIRD CHASSIS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND/OR REPLACING THE FUEL INJECTION PUMPS ON CERTAIN C7 ON-HIGHWAY TRUCK ENGINES INSTALLED IN BLUEBIRD CHASSIS
PRODUCT SUPPORT PROGRAM FOR CALIBRATING THE OIL LEVEL GAUGE (DIPSTICK) ON CERTAIN C32 MARINE ENGINES INSTALLED IN HATTERAS YACHTS PRODUCT SUPPORT PROGRAM FOR CALIBRATING THE OIL LEVEL GAUGE (DIPSTICK) ON CERTAIN C32 MARINE ENGINES INSTALLED IN HATTERAS YACHTS
PRODUCT SUPPORT PROGRAM FOR REWORKING 0R0805 AND 0R0807 WATER PUMPS IN DEALER PARTS STOCK PRODUCT SUPPORT PROGRAM FOR REWORKING 0R0805 AND 0R0807 WATER PUMPS IN DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CYLINDER PACKS AND EXHAUST COMPONENTS ON CERTAIN 3456 GENSETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CYLINDER PACKS AND EXHAUST COMPONENTS ON CERTAIN 3456 GENSETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING DEFECTIVE RFI FILTERS ON CERTAIN 3406C, 3408C, 3412C MARINE AUXILIARY GENSETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING DEFECTIVE RFI FILTERS ON CERTAIN 3406C, 3408C, 3412C MARINE AUXILIARY GENSETS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A REVISED FLASH FILE ON THE ENGINE ELECTRONIC CONTROL MODULE ON CERTAIN C4.4 INDUSTRIAL ENGINES (ARRANGEMENT NUMBERS 292-5304 AND 292-5307) PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A REVISED FLASH FILE ON THE ENGINE ELECTRONIC CONTROL MODULE ON CERTAIN C4.4 INDUSTRIAL ENGINES (ARRANGEMENT NUMBERS 292-5304 AND 292-5307)
PRODUCT SUPPORT PROGRAM FOR INSTALLING SWITCH ASSEMBLY TO PROVIDE FUEL PRIMING CAPABILITY TO XQ30 - XQ100 GENSETS PRODUCT SUPPORT PROGRAM FOR INSTALLING SWITCH ASSEMBLY TO PROVIDE FUEL PRIMING CAPABILITY TO XQ30 - XQ100 GENSETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LOW PRESSURE FUEL RETURN HOSES ON CERTAIN C27 AND C32 EPG ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE LOW PRESSURE FUEL RETURN HOSES ON CERTAIN C27 AND C32 EPG ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING AIR COMPRESSOR HEAD GASKET KIT ON CERTAIN C13 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING AIR COMPRESSOR HEAD GASKET KIT ON CERTAIN C13 ON-HIGHWAY TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND/OR REPLACING THE FUEL INJECTION PUMPS ON CERTAIN C7 AND C9 ON-HIGHWAY TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND/OR REPLACING THE FUEL INJECTION PUMPS ON CERTAIN C7 AND C9 ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING CRANKSHAFT OIL SEAL ASSEMBLY ON CERTAIN 3044 ENGINE INSTALLATIONS PRODUCT SUPPORT PROGRAM FOR REPLACING CRANKSHAFT OIL SEAL ASSEMBLY ON CERTAIN 3044 ENGINE INSTALLATIONS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.