PRODUCT SUPPORT PROGRAM FOR REPLACING EXHAUST ROCKER ARMS ON CERTAIN C15 TRUCK ENGINES
Usage:
REBE2273-00
Show/hide table
| 26Sep2007 |
U-487
TT-34
Show/hide table
| Before/After | PRODUCT SUPPORT PROGRAM FOR REPLACING EXHAUST ROCKER ARMS ON CERTAIN C15 TRUCK ENGINES |
|
| 1123 1921 | PS42524 |
|
Show/hide table
| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42524" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
Show/hide table
| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
Show/hide table
Show/hide table
TERMINATION DATE |
| 30Sep2008 |
PROBLEM
Show/hide table
| The existing exhaust rockers can fail at the first thread of the adjusting screw on some C15 engines. |
AFFECTED PRODUCT
Show/hide table
| Model | Identification Number |
| *******Group 1******* | |
| C15 | MXS00558, 565, 587, 875, 1039, 1081, 1195, 1197-1198, 1279, 1752, 1999, 2097, 2503, 2533, 2586, 2684, 2780, 2956, 3025-3026, 3401, 3574, 3576, 3632, 3679, 3841, 3896, 4060, 4071, 4290, 4340, 4419-4420, 4677, 5025, 5220, 5374, 5553, 5560-5561, 5705, 5951, 5971, 6083, 6158, 6241, 6265, 6267, 6348, 6452, 6454, 6460, 6478, 6628, 6695, 6781, 6811-6812, 6814-6815, 6817-6819, 6821, 6837, 6980, 6982-6984, 7149, 7151, 7154-7155, 7157, 7174, 7320, 7349-7350, 7352, 7360, 7373, 7855, 8050, 8709, 9097, 9155-9156, 9161, 9376, 9426, 10023, 10469, 10507, 10736, 11335, 11497, 11536, 11581, 11624, 13277, 13570, 13586, 13588, 13613, 14237, 14763, 14904, 14997-14999, 15143, 15435, 15518, 15550, 16034-16035, 16272, 16671-16672, 16682, 16798, 16930, 17118, 17134, 17142, 17312, 17327, 17335, 17405, 17426, 17429, 17504, 17508, 17640, 17671, 17702, 17704, 17707, 17854, 17927, 17935-17936, 18327, 18348, 18351-18352, 18357, 18488, 19814, 19869, 19872, 19915, 20112, 20161, 20163, 20559, 20570, 20783, 20787, 20798, 21083, 21170, 21314, 21356, 21468, 21690, 21917-21918, 21920, 22263, 22629, 22841, 23015, 23119, 23297, 23523-23524, 23560, 23757-23758, 23794, 23948, 24310, 24388, 24646, 24670, 24977, 25113, 25352, 25674, 25723, 25741, 25761, 25834, 26175, 26228, 26263, 26273, 26563, 26697, 26701, 26725, 26812, 26827, 26834, 26925, 26982, 27008, 27047, 27388, 27542, 27622, 27754-27755, 27798, 27818, 27831-27832, 27867, 27884, 27902, 28005, 28008, 28089, 28260, 28533, 28761-28763, 28766, 28926, 29203, 29621, 29708, 31065, 31272, 31398, 31428, 31570, 31706, 31713, 31730, 31833, 32135, 32437, 33011-33012, 33182, 33468, 33514, 33596, 33598, 33601, 33846, 33937, 34053, 34239, 34614, 34636, 34664, 34774, 34823, 34858, 35234, 35260, 35474, 35562, 35608, 35817, 36180, 36556, 36935, 37180, 37200, 37469, 37488, 37722, 37935, 38229, 38415, 38736, 38937, 39097, 39202, 39217, 39232, 39408, 39499, 39545, 40042, 40057, 40206, 40367, 40658, 40729, 41600, 41774, 42798, 42821, 42938, 43254, 43872, 43954, 44283, 44346, 44364, 44390, 44543, 44686, 45242, 45432, 45438, 45488, 46215, 46454, 46558, 46574, 46807, 47342, 47350, 47371, 47591, 47612, 47796, 48733, 48783, 48789, 49083, 49089, 49168, 49238, 49340, 49342, 49640, 49665, 49852, 50067, 50382, 50431, 50613, 50747, 51014, 51162, 51339, 51389, 51391, 51608, 51747, 51798, 51851, 51900, 52012, 52130, 52236, 52474, 52645, 52766, 53021, 53734, 54049, 54384, 54421, 54582, 54707, 54980, 55159, 55198-55199, 55201-55202, 55410, 55663, 55686-55687, 55829, 55963, 55965, 55969, 56180, 56236, 56500, 56517, 56823, 56828, 56831-56832, 57028-57029, 57087-57088, 57102, 57633, 58093, 58096, 58117, 58197, 58200, 58206, 58448, 58745, 59046, 59315, 59320, 59367, 59586, 59623, 59900, 60071, 60167, 60327, 60627, 60755-60756, 61015, 61028, 61039, 61088, 61241, 61498, 61606, 61674, 61677, 61715-61716, 62116, 62203, 62336, 62492, 62506, 62576, 62818, 62916, 62936, 62944, 62949, 62975, 63069, 63104, 63169, 63349, 63622, 63765, 63850, 64157, 64212, 64284, 64289, 64337, 64353, 64460, 64523, 64539, 64636, 64944, 65106, 65241, 65342, 65422, 65567, 65781, 65966, 66073, 66118, 66221, 66224, 66294, 66331, 66425, 66494, 66497, 66648, 66780, 67038, 67301, 67309, 67334, 67518, 67808, 67860, 67994, 68005, 68388, 68444, 68818, 68925, 68958, 69198, 69563, 69602, 71155, 71454, 71820, 73156, 73159, 73638, 73710, 73736, 74178, 74202, 74275, 74288, 74350, 74495, 74556, 74581, 74620, 74851, 74965, 75092, 75195, 75351, 75377, 75587, 75917, 76050, 76975, 77358, 77762, 78155, 78700, 79418, 79569, 79587, 80100, 80209, 80386, 81173, 81241, 81433, 81534, 81607, 81664, 81716, 81750, 81963, 82380, 82383, 82742, 82863, 83078, 83187, 83247, 83293, 83346, 83393, 83401, 83452, 83458, 83667, 83681, 83877, 83879, 84353, 84534, 84600 |
Show/hide table
| *******Group 2******* | |
| C15 | MXS85102, 85194, 85297, 85358, 85424, 85435, 85684, 85840, 85886, 86069, 86077, 86145, 86877, 87225, 87280, 87489, 87555, 87611, 88020, 88050, 88826, 88834, 88903, 89075, 89205, 89618, 90391, 90637, 90730, 91108, 91315, 91567, 91885, 91888, 92354, 92982, 93303, 93885, 94114, 94182, 94537, 94540, 94573, 94800, 95045, 95325, 95371, 95446, 95566, 95588, 96030, 97103, 97107, 97113, 97115, 97117, 97829, 98374, 98511, 98754 NXS00417, 512, 576, 789, 948, 1191, 1277, 1554, 1923, 1950, 3397, 3416, 3704, 4191, 4450, 5089, 5098, 5901, 5947, 6348-6349, 6369, 6374, 6444, 6454, 6608, 7146, 7349, 7464, 7639, 8033 |
PARTS NEEDED
Show/hide table
Qty |
Part Number | Description |
| *******Group 1******* | ||
| 6 | 10R4708 | ARM AS-V ROCKER |
| 1 | 2566453 | SENSOR-TEMP |
| 9 | 2884109 | STUD-6 PT HD |
| *******Group 2******* | ||
| 6 | 10R4708 | ARM AS-V ROCKER |
| 1 | 2566453 | SENSOR-TEMP |
ACTION REQUIRED
Show/hide table
| Group 1. 1.Before failure, replace all 6 exhaust rocker arms and all 9 VVA studs using the procedure outlined in RENR9403 Disassembly and Assembly. 2.After failure, replace all 6 exhaust rocker arms, the intake rocker arm on the failed cylinder/s, inlet air temp sensor, and all 9 VVA studs using the procedure outlined in RENR9403 Disassembly and Assembly. Group 2. 1.Before failure, replace all 6 exhaust rocker arms using the procedure outlined in RENR9403 Disassembly and Assembly. 2.After failure, replace all 6 exhaust rocker arms, the intake rocker arm on the failed cylinder/s, and inlet air temp sensor using the procedure outlined in RENR9403 Disassembly and Assembly. |
Show/hide table
SERVICE CLAIM ALLOWANCES
Show/hide table
| *******Group 1******* | ||||||
0-48 mo |
||||||
| NOTE: This is a 3.9-hour job for Group 1 | ||||||
| Description SMCS Code Hours R & I Rocker Arm - Set_______________ 1123-010___3.9 hrs Dealer may claim wash, troubleshooting, and test. Exceptional labor may be claimed with proper documentation. Additional 0.1 hr allowed for replacing inlet air temp sensor if needed. R & I Rocker Inlet air temp sensor____1921-010___0.1 hrs |
Show/hide table
| *******Group 2******* | ||||||
0-48 mo |
||||||
| NOTE: This is a 3.9-hour job for Group 2 | ||||||
| Description SMCS Code Hours R & I Rocker Arm - Set_______________ 1123-010___3.9 hrs Dealer may claim wash and test. Exceptional labor may be claimed with proper documentation. Additional 0.1 hr allowed for replacing inlet air temp sensor if needed. R & I Rocker Inlet air temp sensor____1921-010___0.1 hrs |
PARTS DISPOSITION
| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
Caterpillar Information System:
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING INJECTOR SLEEVE O-RINGS ON CERTAIN C9 MTB ON-HIGHWAY TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING INJECTOR SLEEVE O-RINGS ON CERTAIN C9 MTB ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING XQ MODULES PRODUCT SUPPORT PROGRAM FOR REWORKING XQ MODULES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING/REWORK OF ALTERNATORS FITTED TO CERTAIN APPLICATIONS POWERED BY 3054, 3056, C4.4, AND C6.6 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING/REWORK OF ALTERNATORS FITTED TO CERTAIN APPLICATIONS POWERED BY 3054, 3056, C4.4, AND C6.6 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR ADDING VIBRATION DAMPERS TO AUTOMATIC AIR SHUT OFFS ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, AND 3516B HD ENGINES PRODUCT IMPROVEMENT PROGRAM FOR ADDING VIBRATION DAMPERS TO AUTOMATIC AIR SHUT OFFS ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3516B, AND 3516B HD ENGINES
PRODUCT IMPROVEMENT PROGRAM TO RELOCATE LIMIT SWITCHES AND ADD VIBRATION DAMPERS TO THE AUTOMATIC AIR SHUTOFFS(ASOS) ON CERTAIN 3508, 3512, AND 3516 ENGINES PRODUCT IMPROVEMENT PROGRAM TO RELOCATE LIMIT SWITCHES AND ADD VIBRATION DAMPERS TO THE AUTOMATIC AIR SHUTOFFS(ASOS) ON CERTAIN 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING 2M-9780 O-RING ON CERTAIN COMMON DESIGN GENSET PACKAGES PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING 2M-9780 O-RING ON CERTAIN COMMON DESIGN GENSET PACKAGES
PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL TANK LABELS ON CERTAIN PM1000 UNITS PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL TANK LABELS ON CERTAIN PM1000 UNITS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A REVISED FLASH FILE ON THE ENGINE ELECTRONIC CONTROL MODULE (ECM) ON CERTAIN C4.4 INDUSTRIAL ENGINES (ARRANGEMENT NUMBERS 292-5307 AND 292-5304) PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A REVISED FLASH FILE ON THE ENGINE ELECTRONIC CONTROL MODULE (ECM) ON CERTAIN C4.4 INDUSTRIAL ENGINES (ARRANGEMENT NUMBERS 292-5307 AND 292-5304)
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERTREATMENT REGENERATION DEVICE (ARD) COMBUSTION BODY GROUP BRACKET BOLTS ON CERTAIN C13 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTERTREATMENT REGENERATION DEVICE (ARD) COMBUSTION BODY GROUP BRACKET BOLTS ON CERTAIN C13 ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR REMOVING AIR CONDITIONING PRESSURE SWITCHES FROM DEALER STOCK PRODUCT SUPPORT PROGRAM FOR REMOVING AIR CONDITIONING PRESSURE SWITCHES FROM DEALER STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING AFTERCOOLERS ON RAW WATER COOLED C9 MARINE GENERATOR ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING AFTERCOOLERS ON RAW WATER COOLED C9 MARINE GENERATOR ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE FUEL FILTER BASE ON CERTAIN 3456 GENSETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE FUEL FILTER BASE ON CERTAIN 3456 GENSETS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE POSITION OF TERMINAL CONNECTION LEADS INSIDE THE GENERATOR BOX ON CERTAIN C18 XQ600 PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE POSITION OF TERMINAL CONNECTION LEADS INSIDE THE GENERATOR BOX ON CERTAIN C18 XQ600
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGER OIL LINES ON TWIN TURBOCHARGER EQUIPPED G3516C, G3516E, G3520C, AND G3520E ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TURBOCHARGER OIL LINES ON TWIN TURBOCHARGER EQUIPPED G3516C, G3516E, G3520C, AND G3520E ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING SOFTWARE ON CERTAIN C9 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING SOFTWARE ON CERTAIN C9 ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING INTERNAL INJECTOR HARNESS TRAYS ON 2007 C9 ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING INTERNAL INJECTOR HARNESS TRAYS ON 2007 C9 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C6.6 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C6.6 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND/OR REPLACING THE FUEL INJECTION PUMPS ON CERTAIN C7 ON-HIGHWAY TRUCK ENGINES INSTALLED IN BLUEBIRD CHASSIS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND/OR REPLACING THE FUEL INJECTION PUMPS ON CERTAIN C7 ON-HIGHWAY TRUCK ENGINES INSTALLED IN BLUEBIRD CHASSIS
PRODUCT SUPPORT PROGRAM FOR CALIBRATING THE OIL LEVEL GAUGE (DIPSTICK) ON CERTAIN C32 MARINE ENGINES INSTALLED IN HATTERAS YACHTS PRODUCT SUPPORT PROGRAM FOR CALIBRATING THE OIL LEVEL GAUGE (DIPSTICK) ON CERTAIN C32 MARINE ENGINES INSTALLED IN HATTERAS YACHTS
PRODUCT SUPPORT PROGRAM FOR REWORKING 0R0805 AND 0R0807 WATER PUMPS IN DEALER PARTS STOCK PRODUCT SUPPORT PROGRAM FOR REWORKING 0R0805 AND 0R0807 WATER PUMPS IN DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CYLINDER PACKS AND EXHAUST COMPONENTS ON CERTAIN 3456 GENSETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CYLINDER PACKS AND EXHAUST COMPONENTS ON CERTAIN 3456 GENSETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING DEFECTIVE RFI FILTERS ON CERTAIN 3406C, 3408C, 3412C MARINE AUXILIARY GENSETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING DEFECTIVE RFI FILTERS ON CERTAIN 3406C, 3408C, 3412C MARINE AUXILIARY GENSETS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A REVISED FLASH FILE ON THE ENGINE ELECTRONIC CONTROL MODULE ON CERTAIN C4.4 INDUSTRIAL ENGINES (ARRANGEMENT NUMBERS 292-5304 AND 292-5307) PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A REVISED FLASH FILE ON THE ENGINE ELECTRONIC CONTROL MODULE ON CERTAIN C4.4 INDUSTRIAL ENGINES (ARRANGEMENT NUMBERS 292-5304 AND 292-5307)
PRODUCT SUPPORT PROGRAM FOR INSTALLING SWITCH ASSEMBLY TO PROVIDE FUEL PRIMING CAPABILITY TO XQ30 - XQ100 GENSETS PRODUCT SUPPORT PROGRAM FOR INSTALLING SWITCH ASSEMBLY TO PROVIDE FUEL PRIMING CAPABILITY TO XQ30 - XQ100 GENSETS