826G Landfill Compactor, 825G Soil Compactor and 824G Wheel Dozer Power Train Caterpillar

Removal Procedure

Start By:

1. Remove the bulldozer. Refer to Disassembly and Assembly, "Bulldozer - Remove" for the machine that is being serviced.

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Personal injury or death can occur from heavy components falling during removal or installation. Properly support the component with a suitable lifting device during removal or installation.

Front Cleaner Bars

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Illustration 1	g00537681
Typical Example

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Illustration 2	g00537685
Typical Example

1. Fasten a hoist and suitable lifting slings to front cleaner bar (1) behind the front wheel.

2. Remove twelve bolts (2), the washers and twelve nuts (3) from cleaner bar (1) .

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Illustration 3	g00537688
Typical Example

3. Use the hoist to carefully remove front cleaner bar (1) from the machine. The weight of the cleaner bar is 920 kg (2030 lb).

4. Lower cleaner bar (1) on wood blocks, as shown.

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Illustration 4	g00537723
Typical Example

5. Fasten a hoist and suitable lifting slings to front cleaner bar (4) in front of the front wheel.

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Illustration 5	g00537730
Typical Example

6. Remove eight bolts (5), the washers and eight nuts (6) from cleaner bar (4) .

7. Use the hoist to carefully remove front cleaner bar (4) from the machine. The weight of the cleaner bar is 455 kg (1000 lb).

Rear Cleaner Bars

Note: Use the following procedure for the removal of the rear cleaner bar on both sides of the machine.

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Illustration 6	g00537740

1. Fasten a hoist and suitable lifting slings to rear cleaner bar (7) .

2. Remove clevis pin (8), nut (9), the washers and pin (10) from each end of cleaner bar (7) .

3. Use the hoist to carefully remove rear cleaner bar (7) from the machine. The weight of the cleaner bar is 105 kg (230 lb).

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Illustration 7	g00537742

4. Repeat Steps 1 through 3 for the removal of rear cleaner bar (11) .

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Illustration 8	g00537807

5. Fasten a hoist and suitable lifting slings to rear cleaner bar (13) .

6. Remove eight bolts (12) and the washers from cleaner bar (13) .

7. Use the hoist to carefully remove rear cleaner bar (13) from the machine. The weight of the cleaner bar and support as a unit is 161 kg (355 lb).

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Illustration 9	g00537825

8. Fasten a hoist and suitable lifting slings to rear cleaner bar (15) .

9. Remove eight bolts (14) and the washers from cleaner bar (15) .

10. Use the hoist to carefully remove rear cleaner bar (15) from the machine. The weight of the cleaner bar is 117 kg (260 lb).