793C and 793C XQ Off-Highway Truck Air System and Brakes Caterpillar


Relief Valve (Brake Oil Cooler) - Test and Adjust

Usage:

793C 4GZ


Illustration 1g00801811
Front view of hydraulic tank
(1) Rear brake oil cooler relief valves


Illustration 2g00519933
Location of test port for the front brake oil cooler relief valve

  1. Remove the plug from the test port. Install a 2P-8421 O-Ring Adapter into the test port.

  2. Install a 6V-3965 Nipple Assembly to the adapter. Connect a hose to the nipple.

  3. Install an 8T-0854 Pressure Gauge ( 0 to 1000 kPa (0 to 145 psi)) to the hose.

  4. Move the hoist control lever to the HOLD position and start the engine.

  5. Look at the pressure gauge. The maximum pressure reading should be 790 ± 20 kPa (115 ± 3 psi).


    Illustration 3g00518399
    Brake oil cooler relief valve
    (2) 8B-4624 Shim
    (3) 8B-4624 Shim

  6. As needed, adjust the number of shims (3) in order to achieve the correct relief valve pressure setting. Do not adjust shims (2).

    Table 1
    Shims For Adjusting The Relief Valve Pressure Setting 
    Part Number  Thickness  Pressure Change 
    8B-4624  0.81 mm (0.032 inch)  30 kPa (4 psi) 
    8B-4624  0.81 mm (0.032 inch)  Do not adjust. 

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