D250E Series II and D300E Series II Articulated Trucks Power Train Caterpillar


Retarder - Assemble

Usage:

D250E II 4PS

Assembly Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1P-0520     Driver Group     1    
B     5P-5197     Pliers     1    

  1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new Caterpillar parts for replacement.



    Illustration 1g00509139

  1. Install ring carrier (8) to rotor (7) . Install seal ring (9) to rotor (7) . Use Tooling (B) in order to install retaining ring (6) to rotor (7) .



    Illustration 2g00509154

  1. Use Tooling (A) and a hydraulic press in order to install bearing race (3) to stator (5) until the race is seated.



    Illustration 3g00509157

  1. Use Tooling (A) and a hydraulic press in order to install bearing (2) to stator (5) until the bearing is seated.



    Illustration 4g00509081

  1. Install four bolts (1) and retainer (4) that secures bearing (2) and bearing race (3) in stator (5) .

End By: Connect the retarder to the torque converter. Refer to Disassembly and Assembly, "Torque Converter and Retarder - Connect". The information is in this manual.

Caterpillar Information System:

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784C and 785C Off-Highway Trucks Machine Systems Cable (Heater Control) - Remove and Install
784C and 785C Off-Highway Trucks Machine Systems Seat - Remove and Install
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784C and 785C Off-Highway Trucks Machine Systems Start Switch (Key) - Remove and Install
784C and 785C Off-Highway Trucks Machine Systems Rotary Switch (Fan Speed) - Remove and Install
784C and 785C Off-Highway Trucks Machine Systems Pressure Switch (Service Brake and Retarder) - Remove and Install
784C and 785C Off-Highway Trucks Machine Systems Pressure Switch (Parking and Secondary Brake) - Remove and Install
784C and 785C Off-Highway Trucks Machine Systems Magnetic Switch (Main Power) - Remove and Install
784C and 785C Off-Highway Trucks Machine Systems Solenoid Valve (Air Horn) - Remove and Install
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D250E Series II and D300E Series II Articulated Trucks Power Train Retarder Hydraulic Control Valve - Install
D250E Series II and D300E Series II Articulated Trucks Power Train Retarder Hydraulic Control Valve - Disassemble
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