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583R Pipelayer Power Train Caterpillar


Power Train Oil Pump - Disassemble

Usage:

583R 2XS

Disassembly Procedure

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Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1P-0510     Driver Group     1    
B     8H-0663     Bearing Pulling Attachment     1    
B     1P-0510     Driver Group     1    

Start By:

  1. Remove the power train oil pump.
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    Illustration 1g00502137

  1. Remove switch (2). Remove the O-ring seal from the switch.

  1. Remove four bolts (3), flange (1), and cage (4) from the pump as a unit.

  1. Remove two bolts (5) .
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    Illustration 2g00502138
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    Illustration 3g00502140

  1. Remove O-ring (6) from cage (4) .

  1. Remove spiral snap ring (7) from flange (1) .

  1. Use Tooling (A) and a press in order to remove flange (1) from cage (4) .

  1. If necessary, remove plug (8) from flange (1) .

  1. Use Tooling (B), and remove the bearing and the lip seal from cage (4) .
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    Illustration 4g00502141

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    NOTICE

    Put identification marks on the pump gears. If the pump gears are reused, be sure to install the pump gears in the original position.

  1. Turn over the oil pump and support the oil pump with wood blocks, as shown.

  1. Remove two O-ring seals (9), O-ring seal (11), and O-ring seal (12) from cover (10) .

  1. Remove four bolts (13) and the washers. Remove cover (10) .
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    Illustration 5g00502142

  1. Turn over cover (10), and remove O-ring seals (14) and (15) .
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    Illustration 6g00502163

  1. Remove body assembly (19). Remove two O-ring seals (16) from the body assembly.

  1. Remove drive gear (17) and driven gear (18). Remove the key from the shaft for drive gear (17) .
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    Illustration 7g00502164

  1. Turn over body assembly (19) and remove O-ring seal (20) from the body assembly.

  1. If necessary, remove two bearings (21) and two dowels (22) .
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    Illustration 8g00502165

  1. Remove drive gear (23) and driven gear (24). Remove the key from the shaft for drive gear (23) .

  1. Remove O-ring seal (25) from body assembly (26) .
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    Illustration 9g00502167

  1. Turn over body assembly (26), and remove O-ring seal (27) .

  1. If necessary, remove two bearings (28) .
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    Illustration 10g00502168

  1. Remove drive gear (29) and driven gear (30) .

  1. Remove body assembly (31) .

  1. If necessary, remove two dowel pins (32) from each side of body assembly (31) .
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    Illustration 11g00502170

  1. Remove O-ring seal (34) from cover assembly (35) .

  1. If necessary, remove two bearings (33) .

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