793C Off-Highway Truck Machine Systems Caterpillar


Horn Valve - Remove and Install

Usage:

793C 4AR

Removal Procedure

Table 1
Required Tools 
Tools  Part Number  Description  Qty 
369-9451  Grease 
Loctite Gasket Sealant No. 2 

Start By:

  1. Remove the cab front cover.

Note: Before the removal of horn valve (6), support horn valve (6) to avoid damage.

------ WARNING! ------

In order to prevent possible personal injury, release the air pressure from the air tank before disconnecting any components of the air system.




    Illustration 1g00502823


    Illustration 2g00502825

  1. Disconnect air hose (8) from the horn valve.

  2. Disconnect air hose (7) from the horn valve.

  3. Remove cotter pin (3) to remove horn button (1) from the stem.

  4. Remove two screws (2), two nuts (5), and two washers (4) to remove horn valve (6).

  5. Remove horn valve (6).

    ------ WARNING! ------

    Personal injury or death can occur from heavy components falling during removal or installation.

    Properly support the component with a suitable lifting device during removal or installation.


  6. Remove two connectors (9) and (10) from horn valve (6).

Installation Procedure

Note: Inspect the O-ring seals. Replace any O-ring seals that are worn or damaged.

Note: Before installation, apply Tooling (A) to the O-ring seals.



    Illustration 3g00502823


    Illustration 4g00502825

  1. Install two connectors (9) and (10) on horn valve (6).

    Note: During the installation of connectors (9) and (10), apply Tooling (B) to the threaded connection.

  2. Install horn valve (6).

  3. Install two washers (4), two nuts (5), and two screws (2) to install horn valve (6).

  4. Install cotter pin (3) to install horn button (1) on the stem.

  5. Connect air hose (7) on the horn valve.

  6. Connect air hose (8) to the horn valve.

Note: to recharge the air tank, refer to Operation and Maintenance Manual, "Starting With An External Air Supply"
.

End By:

  1. Install the cab front cover.

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