583R Pipelayer Engine Supplement Caterpillar

Radiator Guard and Radiator - Tilt

Usage:

583R 2XS

Tilting Procedure

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Table 1
Required Tools
Tool	Part Number	Part Description	Qty
A	5P-9736	Link Bracket	2
B	6V-9061	Pump	1
	5P-7295	Sleeve	1
	5P-5247	Hydraulic Puller	1
		5/8 - 11 NC Threaded Rod ⁽¹⁾	1
	4K-0367	Nut	2
	5P-8247	Washer	2

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^( 1 )

Length of 460 mm (18 inch)

Start By:

Remove the front bottom guard. Refer to Disassembly and Assembly, SENR1811, "Bottom Guard - Remove and Install".
Remove the hood and the dust ejector. Refer to Disassembly and Assembly, "Hood and Dust Ejector - Remove and Install".
Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
Remove the engine side guards. Refer to Disassembly and Assembly, "Engine Side Guards - Remove and Install".

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At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand.
Remove the fill cap slowly to relieve pressure.

Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.

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Illustration 1	g00523956

Drain the coolant from the cooling system into a suitable container for storage or disposal. The capacity of the cooling system is approximately348 L (92 US gal). Refer to Operation and Maintenance Manual, SEBU7109, "Cooling System Coolant (DEAC) - Change" for the proper draining procedure.

Remove bolts and washers (1) from left side radiator door (2). Open the radiator door.

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Illustration 2	g00524037

Disconnect electrical connector (3) .

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Illustration 3	g00524038

Loosen clamp (4) and remove hose (5). Loosen clamp (6) and remove hose (7) .

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Illustration 4	g00524039

Remove bolt (8), clip (9), and hose bracket (10) from the bottom fan guard. Position hose assembly (7) out of the way.

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Illustration 5	g00524041

Remove bolts and washers (11). Remove the bolt and washer (13) from the upper right side fan guard (12) .

Remove bolts, washers, and nuts (14). Remove the bolt, the washer and nut (15) .

Remove upper right side fan guard (12) .

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Illustration 6	g00524045

Remove the bolt and washer (16). Remove hose bracket (17) from the upper left side fan guard (18) .

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Illustration 7	g00524046

Remove bolts and washers (19). Remove the bolt, the washer and nut (13). Remove upper left side fan guard (18) .

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Illustration 8	g00524070

Remove the bolts and washers (20). Remove bolts and washers (22). Remove the bottom fan guard (21) .

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Illustration 9	g00524071

Loosen clamps (23) and slide hose (24) toward the engine.

Loosen clamps (25) and slide hose (26) toward the engine.

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Illustration 10	g00524072

Remove hose assembly (27) from fitting (28) .

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Illustration 11	g00524074

Remove the bolts and washers (29). Remove bracket (30) from the bottom shield assemblies (31) .

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Illustration 12	g00525011

Remove the bolts and washers (32). Remove clip (33) from the bottom shield assemblies (31) .

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Illustration 13	g00525012

Remove the bolts and washers (34) from baffles (33) .

Remove shields (31) and the bottom baffle (35) .

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Illustration 14	g00525013

Remove the lower baffle assembly (36) .

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Illustration 15	g00525014

Attach Tool (A) and a suitable lifting device to the top of the radiator assembly.

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Illustration 16	g00525015

Close the left side radiator door (2), and install the bolts and washers (1) .

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Illustration 17	g00525016

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Illustration 18	g00525017

Install Tool (B) .
Note: Removal of a track shoe grouser may be necessary.

Remove two hidden hinge pins (37) .

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Illustration 19	g00525018

Carefully tilt the radiator guard assembly (38) until contact is made with the main frame (39) .

Installation Procedure

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Illustration 20	g00525014

Attach Tool (A) and a suitable lifting device to the top of the radiator assembly.

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Illustration 21	g00525018

Carefully install the guard assembly (38) on the main frame (39) .

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Illustration 22	g00525017

Install Tool (B). A soft hammer may be used as a substitute for Tool (B) .

Install two hidden hinge pins (37) .

Install track shoe grousers which may have been removed.

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Illustration 23	g00525015

Remove bolts and washers (1), and open the left side radiator door (2) .

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Illustration 24	g00525013

Install the lower baffle assembly (36) .

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Illustration 25	g00525012

Install the bottom baffle (35) and shields (31) .

Install the bolts and washers (34) in baffles (33) .

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Illustration 26	g00525011

Install clip (33) in the bottom shield assemblies (31). Install the bolts and washers (32) .

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Illustration 27	g00524074

Install bracket (30) on the bottom shield assemblies (31). Install the bolts and washers (29) .

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Illustration 28	g00524072

Install hose assembly (27) on fitting (28) .

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Illustration 29	g00524071

Slide hose (26) on the tube. Tighten clamps (25) .

Slide hose (24) on the tube. Tighten clamps (23) .

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Illustration 30	g00524070

Install bottom fan guard (21). Install bolts and washes (22). Install bolts and washers (20) .

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Illustration 31	g00524046

Install upper left side fan guard (18). Install the bolt, the washer and nut (13). Install bolts and washers (19) .

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Illustration 32	g00524045

Install the upper left side fan guard (18). Install the bolt and washer (16) .

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Illustration 33	g00524041

Install upper right side fan guard (12) .

Install the bolt, the washer and nut (15). Install bolts, washers, and nuts (14) .

Install the bolt and washer (13) in the upper right side fan guard (12) .

Install bolts and washers (11) .

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Illustration 34	g00524039

Install hose (11), hose bracket (10), and clip (9). Install bolt (8) .

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Illustration 35	g00524038

Install hose (7) and tighten clamp (6). Install hose (5) and tighten clamp (4) .

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Illustration 36	g00524037

Connect electrical connector (3) .

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Illustration 37	g00523956

Close left side radiator door (2). Install bolts and washers (1) .

Fill the cooling system. The capacity of the cooling system is approximately 348 L (92 US gal). Refer to Operation and Maintenance Manual, SEBU7109, "Cooling System Coolant (DEAC) - Change" for the correct filling procedure.

End By:

Install the hood and the dust ejector. Refer to Disassembly and Assembly, "Hood and Dust Ejector - Remove and Install".
Install the front bottom guard. Refer to Disassembly and AssemblySENR1811, "Bottom Guard - Remove and Install".
Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
Install the engine side guards. Refer to Disassembly and Assembly, "Engine Side Guards - Remove and Install".