PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE HEAD GASKET AND FUEL INJECTION PUMP ON CERTAIN CS-533E AND CP-533E COMPACTORS
Usage:
TEBE3524-02
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| 16Dec2015 |
| (Revised 01Feb2016) |
U-670
A-484
D-589
O-581
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| After Failure Only Parts stock action needed | PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE HEAD GASKET AND FUEL INJECTION PUMP ON CERTAIN CS-533E AND CP-533E COMPACTORS |
|
| 1124 1251 7750 1100 | PS53101 |
|
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53101" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code. |
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| NOTE: | Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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| NOTE: | This Revised Service Letter replaces the 16Dec2015 (Revised 21Dec2015) Service Letter. Changes have been made to the Parts Needed. |
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TERMINATION DATE |
| 31Dec2017 |
PROBLEM
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| The engine head gasket can fail on certain CS-533E and CP-533E Compactors. If the head gasket fails it can leak combustion gas into the coolant system, resulting in coolant over pressurization and overheating. Indication of failure includes engine overheating, coolant loss and gas in coolant. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| CP-533E | TLH00110, 166, 183, 189-192, 194-199, 202-211, 219-233, 283 |
| CS-533E | TBE00237 TJL00213, 373-374, 437, 445, 893, 951, 1021, 1026, 1122, 1129-1130, 1169, 1328, 1331-1332, 1334-1336, 1341, 1345, 1369, 1373-1374, 1376-1377, 1404-1405, 1407-1409, 1411-1412, 1414, 1442, 1445, 1521, 1527, 1546, 1551-1554, 1583, 1587-1588, 1624-1626, 1628, 1632-1635, 1637-1638, 1647-1648, 1653-1655, 1657-1660, 1662, 1670-1671, 1673-1674, 1724, 1783-1784, 1789-1791, 1796-1798, 1824-1825, 1844, 1863-1864, 1870-1886, 1889, 1892-1894, 1901-1903, 1921-1938, 1967, 1971, 1976, 1980, 1982, 1984, 2017, 2021, 2030, 2039, 2044-2045, 2050-2053, 2056-2059, 2062-2063, 2070-2071, 2074-2078, 2080-2083, 2085-2086, 2091-2092, 2194, 2200, 2227-2228, 2230-2233, 2235-2248, 2251-2254, 2294-2298, 2301, 2303-2304, 2327-2328, 2332-2334, 2352-2354, 2356-2358, 2363-2364, 2414-2415, 2418-2424, 2427-2430, 2435-2444, 2447-2450, 2452-2455, 2498, 2500-2501, 2503-2504, 2507-2512, 2514-2518, 2520-2523, 2526-2531, 2533-2535, 2539-2540, 2549-2551, 2578-2579, 2583-2585, 2588-2592, 2595, 2623, 2648, 2655, 2661, 2665-2668, 2672-2675, 2683, 2718-2721, 2730-2732, 2734, 2736, 2758-2766, 2788-2796, 2799-2802, 2808-2809, 2847-2848, 2850-2862, 2865, 2891-2894, 2900, 2902-2906, 2908-2912, 2915-2917, 2921-2923, 2931, 2943-2944, 2947, 2951-2952, 2955-2956, 2959-2960, 2964-2965, 2968, 2970-2973, 2975-2978, 2980, 2988, 2997-2999, 3004-3005, 3032, 3036, 3038, 3040, 3042, 3044, 3046, 3048, 3050-3051, 3058, 3060-3089, 3098-3100, 3103-3104, 3131-3132, 3136-3137, 3141-3142, 3146-3147, 3149-3152, 3170-3174, 3176-3178, 3180-3182, 3184-3185, 3187-3188, 3190-3192, 3196, 3199, 3202, 3206, 3209-3210, 3214, 3218, 3226-3250, 3253, 3290-3291, 3293-3294, 3322-3325, 3331, 3333-3335, 3337-3368, 3370-3373, 3406-3409, 3420-3422, 3424, 3435, 3441-3445, 3472-3474, 3476-3478, 3480-3481, 3504-3507, 3509-3514, 3518, 3521, 3524, 3532-3536, 3539, 3550-3551, 3601, 3603-3604, 3606-3610, 3613-3616, 3619-3622, 3625-3628, 3631-3634, 3641, 3647, 3703, 3706, 3711-3713, 3715-3717, 3719, 3721-3722, 3724-3726, 3728-3729, 3732, 3745, 3760, 3765, 3779, 3781, 3783-3784, 3788-3792, 3818-3819, 3822, 3826, 3830-3833, 3835, 3838, 3841-3842, 3844-3845, 3857-3860, 3908, 3912, 3973, 3979, 3996, 3998-4000, 4002-4003, 4005-4007, 4009-4012, 4014-4015, 4019, 4080-4081, 4105-4107, 4109, 4159-4160, 4164-4165, 4223-4224, 4228-4229, 4231, 4234-4235, 4239-4240, 4248, 4251, 4260-4261, 4263, 4267, 4269-4273, 4275, 4277-4281, 4283-4288, 4369, 4376, 4380, 4382-4383, 4388, 4396, 4400, 4402, 4417-4418, 4428-4429, 4437, 4439, 4441, 4443, 4476, 4482, 4495, 4497-4498, 4501, 4503, 4506-4508, 4511, 4523, 4526, 4528-4530, 4533, 4535, 4538, 4542, 4546, 4584, 4588, 4592, 4607, 4612-4613, 4616, 4621-4623, 4625-4626, 4628, 4636, 4639, 4650, 4654, 4658, 4661, 4681-4682, 4692, 4710, 4713-4714, 4718, 4720-4722, 4724-4725, 4727-4729, 4731, 4738, 4741, 4743-4744, 4746, 4748-4751, 4753-4754, 4756, 4758-4761, 4769, 4778, 4785, 4789, 4791, 4794, 4796-4797, 4799, 4802, 4804-4805, 4810-4811, 4818, 4820, 4822-4823, 4828-4836, 4838-4842, 4846-4847, 4849-4850, 4854, 4856, 4860, 4862, 4869, 4871, 4874, 4877, 4881, 4883-4884, 4891-4892, 4907, 4911, 4924, 4927, 4946, 4948, 4950-4951, 4954, 4956-4957, 4960-4962, 4964, 4968, 4971-4972, 4979, 4981, 4983-4984, 4986-4987, 5006, 5008, 5012-5013, 5016-5017, 5051-5056, 5058-5059, 5063-5066, 5068, 5071, 5075, 5078, 5081, 5083-5085, 5089-5094, 5096-5099, 5123, 5128-5129, 5131, 5140-5141, 5149, 5153, 5161, 5164-5165, 5176-5179, 5182-5188, 5200-5201, 5203, 5206, 5209, 5211-5212, 5226, 5229, 5231-5232, 5237, 5240, 5245, 5247-5248, 5250-5251, 5253-5254, 5256, 5258, 5260, 5266, 5270, 5272, 5279, 5284, 5289-5290, 5293-5295, 5297-5301, 5303-5307, 5309, 5311, 5315-5316, 5320, 5324, 5328, 5332, 5349, 5378-5379, 5389 |
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| *******Group 2******* | |
| CP-533E | BZG00726, 750, 878-880, 903, 928, 933, 944, 998, 1026-1027, 1051, 1054-1055, 1057-1062, 1086-1087, 1089, 1095, 1111, 1115, 1117, 1125, 1127-1132, 1137, 1139, 1143-1150, 1152, 1157, 1161, 1163-1164, 1166-1173, 1175, 1178-1183, 1185, 1187-1190, 1192, 1194-1196, 1198-1230, 1232-1414 TLH00254 |
| CS-533E | BZE02153, 2173, 2197, 2265, 2279, 2301, 2319, 2321-2322, 2347, 2350-2351, 2355, 2364, 2388, 2390, 2392, 2399, 2405-2408, 2411-2412, 2420, 2422, 2424-2806, 2809-2997, 2999-3092 TJL01104, 1220, 1224-1225, 1227-1228, 1452, 1592-1593, 1596, 1600-1601, 1603-1604, 1607-1609, 1612, 1614-1615, 1619, 1622, 1661, 1667, 1680-1681, 1685, 1691-1692, 1696, 1698, 1700-1703, 1706, 1708, 1710-1712, 1714, 1747-1748, 1753, 1758, 1764, 1770, 1776-1777, 1781-1782, 1787-1788, 1799-1800, 1805, 1810-1811, 1814-1817, 1826-1827, 1831, 1841, 1891, 1896-1899, 1904-1920, 1985-1987, 1989-2008, 2011, 2014-2016, 2019-2020, 2024-2025, 2031, 2036-2037, 2090, 2093-2103, 2107, 2109, 2111-2128, 2141-2144, 2201-2202, 2205-2206, 2208, 2212, 2217-2218, 2223-2224, 2229, 2234, 2255-2256, 2329, 2335, 2340, 2346, 2350, 2355, 2359-2360, 2365, 2369, 2374, 2433-2434, 2446, 2451, 2593-2594, 2596-2597, 2601-2602, 2607-2608, 2612-2613, 2617-2622, 2624-2627, 2631-2634, 2637-2640, 2649-2652, 2656-2657, 2662, 2669, 2712, 2722-2723, 2737, 2742, 2753, 2783-2787, 2810-2818, 2822-2823, 2828-2830, 2833-2839, 2842, 2863-2864, 2866-2867, 2872-2873, 2878-2879, 2884-2885, 2890, 2901, 2907, 2913, 2919-2920, 2925-2926, 2932, 2937-2938, 2941-2942, 2945-2946, 2949-2950, 2953-2954, 2957-2958, 2961-2962, 2986, 2989-2990, 2992, 2994, 3013, 3018, 3020, 3022, 3024, 3026-3030, 3033-3034, 3195, 3198, 3201, 3204-3205, 3208, 3251-3252, 3254, 3258, 3263, 3283, 3286, 3289, 3292, 3295-3296, 3423, 3427, 3431, 3522-3523, 3526-3528, 3531, 3537, 3540-3541, 3544-3546, 3549, 3591, 3593, 3595, 3597, 3600, 3617, 3623, 3629, 3635, 3653-3654, 3659-3660, 3666-3667, 3670, 3672, 3674, 3677-3678, 3680, 3683, 3685, 3688, 3690, 3696, 3702, 3708, 3750, 3755, 3759, 3780, 3782, 3785-3787, 3793, 3797-3798, 3802, 3805, 3807, 3821, 3823, 3825, 3871, 3876, 3913, 3960, 3963, 3965, 3968, 3972, 3975, 3978, 3980, 3983, 3985, 3987, 3990, 3993, 4001, 4004, 4008, 4013, 4051, 4056, 4060-4061, 4065, 4069-4070, 4074-4075, 4079, 4108, 4113, 4127, 4133, 4137-4138, 4158, 4161-4163, 4166-4168, 4171-4172, 4177, 4180, 4185, 4208, 4211, 4214, 4216, 4219, 4222, 4255, 4295-4296, 4298-4301, 4303, 4319, 4329, 4331-4333, 4335-4336, 4349, 4351-4352, 4356, 4358, 4362, 4365, 4368, 4370, 4375, 4379, 4381, 4395, 4404, 4409-4411, 4414, 4419-4421, 4424-4425, 4430-4431, 4444, 4451, 4455-4456, 4462-4463, 4468, 4472-4475, 4478, 4480-4481, 4484-4486, 4488-4491, 4493, 4496, 4499, 4502, 4504, 4510, 4512, 4516-4519, 4521-4522, 4525, 4532, 4534, 4548-4554, 4556-4560, 4562, 4565, 4568-4569, 4572-4579, 4582-4583, 4587, 4591, 4596, 4598-4599, 4601, 4604, 4606, 4611, 4615, 4618-4619, 4630, 4635, 4642, 4656-4657, 4659, 4662, 4664-4666, 4695, 4700-4702, 4733, 4735, 4737, 4740, 4755, 4763-4764, 4766-4767, 4770, 4772-4775, 4777, 4780-4781, 4783, 4786-4787, 4800-4801, 4803, 4806-4807, 4809, 4812-4817, 4843-4844, 4852, 4859, 4863, 4866, 4868, 4873, 4875, 4880, 4887, 4897, 4899, 4917, 4933-4934, 4945, 4947, 4953, 4955, 4959, 4963, 4969, 4973, 4978, 4982, 4996, 4999, 5010, 5015, 5022, 5037, 5060-5061, 5067, 5086, 5143, 5156, 5159, 5163, 5273, 5280, 5283, 5287, 5292, 5314, 5317, 5375 |
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| *******Group 3******* | |
| CP-533E | ASM00339, 342 BZG00277 TLH00100, 128, 131, 212-214, 216-218, 234-253, 255-282, 284-322 |
| CS-533E | ASL01286, 2645 BZE02807-02808, 2998 DAK00156 TJL00375, 435, 623, 735-736, 749-750, 812, 868-869, 909, 988, 1005-1007, 1188, 1194, 1197-1198, 1202, 1313-1314, 1316-1317, 1350, 1488, 1528, 1562, 1576-1577, 1699, 1705, 1709, 1715, 1728, 1730-1734, 1736-1740, 1749, 1754-1757, 1760-1763, 1766-1769, 1772-1774, 1785-1786, 1818, 1828, 1830, 1834-1840, 1847-1849, 1851-1853, 1855, 1857-1862, 1865, 1867-1868, 1939-1966, 1969-1970, 2009-2010, 2012, 2022-2023, 2026-2029, 2032-2035, 2038, 2040-2043, 2046-2049, 2054-2055, 2060-2061, 2067, 2072-2073, 2079, 2084, 2087-2089, 2129-2140, 2145-2170, 2176, 2182-2188, 2203-2204, 2207, 2209-2211, 2213-2216, 2219-2222, 2225-2226, 2249-2250, 2257-2293, 2299-2300, 2302, 2305-2326, 2379-2404, 2407-2410, 2416-2417, 2426, 2456-2485, 2487-2493, 2499, 2502, 2505-2506, 2513, 2519, 2524-2525, 2532, 2536-2538, 2541-2543, 2569-2570, 2575-2577, 2580-2582, 2586-2587, 2598-2600, 2603-2606, 2609-2611, 2614-2616, 2628-2630, 2635-2636, 2641-2647, 2653-2654, 2658-2660, 2663-2664, 2670-2671, 2676-2682, 2684-2711, 2713-2717, 2724-2729, 2733, 2735, 2738-2741, 2743-2752, 2754-2757, 2782, 2797-2798, 2803-2807, 2849, 2868-2871, 2874-2877, 2880-2883, 2886-2889, 2895-2899, 2914, 2948, 2963, 2966-2967, 2969, 2974, 2979, 2981-2985, 2987, 3017, 3019, 3021, 3023, 3025, 3031, 3035, 3037, 3039, 3041, 3043, 3045, 3047, 3049, 3052-3057, 3059, 3101-3102, 3105-3130, 3133-3135, 3138-3140, 3143-3145, 3148, 3153-3154, 3157, 3162-3169, 3175, 3179, 3183, 3186, 3189, 3193-3194, 3197, 3200, 3203, 3207, 3211, 3215, 3219, 3222-3223, 3255-3257, 3259-3262, 3264-3280, 3297-3321, 3326-3330, 3369, 3374-3405, 3410-3419, 3446-3448, 3450-3453, 3455-3458, 3460-3462, 3464-3466, 3468-3470, 3483, 3485-3487, 3489-3491, 3493-3495, 3503, 3515-3517, 3519-3520, 3538, 3542-3543, 3547-3548, 3552-3556, 3558-3560, 3562-3564, 3566-3568, 3570-3578, 3589, 3605, 3611, 3639-3640, 3642-3646, 3648-3652, 3655-3658, 3661-3665, 3668-3669, 3671, 3673, 3675-3676, 3679, 3681-3682, 3684, 3689, 3695, 3700-3701, 3714, 3718, 3720, 3723, 3727, 3733-3735, 3737-3739, 3741-3744, 3764, 3766, 3769-3771, 3774-3778, 3811, 3816, 3827, 3829, 3834, 3836-3837, 3839-3840, 3843, 3846-3856, 3862-3868, 3872-3873, 3877-3878, 3882-3883, 3886-3887, 3890-3891, 3894-3895, 3898-3899, 3901-3903, 3905-3907, 3909-3911, 3914-3915, 3920, 3925, 3928, 3931, 3933, 3936, 3938, 3941-3943, 3946, 3948, 3951-3952, 3955-3956, 3959, 3961-3962, 3964, 3966-3967, 3969-3971, 3974, 3976-3977, 3981-3982, 3984, 3986, 3988, 3991-3992, 3994, 3997, 4018, 4023, 4026, 4028, 4033-4050, 4052-4055, 4057-4058, 4083, 4085-4087, 4090-4092, 4094-4097, 4099-4102, 4104, 4110-4112, 4114-4126, 4128-4132, 4134-4136, 4139-4143, 4146-4148, 4151, 4153, 4156, 4186, 4190, 4193, 4195, 4198-4207, 4215, 4225-4227, 4230, 4232-4233, 4236, 4238, 4241, 4244-4247, 4250, 4252-4254, 4256-4259, 4262, 4264-4266, 4268, 4274, 4276, 4282, 4289-4294, 4297, 4302, 4304-4312, 4315-4318, 4320-4325, 4328, 4330, 4334, 4337-4348, 4350, 4353-4355, 4357, 4359-4361, 4363-4364, 4366-4367, 4371-4374, 4377-4378, 4384-4387, 4389-4394, 4397-4399, 4401, 4403, 4405-4408, 4412-4413, 4415-4416, 4422-4423, 4426-4427, 4432-4433, 4435-4436, 4440, 4445-4447, 4449-4450, 4452-4454, 4458, 4461, 4464, 4487, 4492, 4494, 4500, 4505, 4509, 4513-4515, 4520, 4524, 4527, 4531, 4536-4537, 4539-4541, 4543-4545, 4547, 4555, 4561, 4563-4564, 4566-4567, 4570-4571, 4580-4581, 4585-4586, 4589-4590, 4593-4594, 4597, 4602, 4605, 4608, 4610, 4614, 4617, 4629, 4632-4634, 4638, 4641, 4643, 4645-4647, 4649, 4651-4653, 4655, 4660, 4663, 4667-4680, 4683-4691, 4693-4694, 4696-4699, 4703-4709, 4711-4712, 4715-4717, 4719, 4723, 4726, 4730, 4732, 4734, 4736, 4739, 4742, 4745, 4747, 4752, 4757, 4762, 4765, 4768, 4771, 4776, 4779, 4782, 4784, 4788, 4790, 4792-4793, 4795, 4798, 4808, 4819, 4821, 4824-4827, 4837, 4845, 4848, 4851, 4853, 4855, 4858, 4861, 4864, 4870, 4872, 4876, 4878, 4882, 4885, 4888-4889, 4893-4896, 4900, 4903, 4906, 4908, 4910, 4912-4914, 4918, 4921-4923, 4925-4926, 4928-4932, 4935-4944, 4949, 4952, 4958, 4965-4967, 4970, 4974-4977, 4980, 4985, 4988-4995, 4997-4998, 5000-5005, 5007, 5009, 5011, 5014, 5018, 5021, 5025-5036, 5038-5050, 5062, 5069-5070, 5073-5074, 5076-5077, 5079-5080, 5082, 5087-5088, 5095, 5100-5119, 5121-5122, 5125-5127, 5137, 5142, 5145-5146, 5148, 5150-5152, 5155, 5158, 5166-5175, 5180-5181, 5189-5199, 5202, 5204-5205, 5207-5208, 5210, 5213-5225, 5227-5228, 5230, 5233-5236, 5238-5239, 5241-5244, 5246, 5249, 5252, 5255, 5257, 5259, 5261-5265, 5269, 5274-5277, 5281-5282, 5285-5286, 5288, 5291, 5296, 5302, 5308, 5310, 5312-5313, 5318-5319, 5321-5323, 5325-5327, 5329-5331, 5333-5341, 5343-5347, 5352-5353, 5376-5377, 5380-5383, 5385-5386, 5388, 5390-5392 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 4 | 1408718 | WASHER-SEATING |
| 1 | 1507732 | SEAL-O-RING |
| 1 | 1945390 | GASKET-MANIFOLD |
| 1 | 2256451 | GASKET-V COVER |
| 1 | 2257738 | SEAL-O-RING |
| 1 | 2257739 | SEAL-O-RING |
| 1 | 2258019 | GASKET-PUMP-HSG |
| 4 | 2258526 | WASHER-COPPER |
| 1 | 2258536 | GASKET-MANIFOLD |
| 1 | 2268766 | GASKET-COVER |
| 1 | 2584946 | GASKET-HEAD |
| 4 | 2751038 | SEAL-O-RING |
| 1 | 2863030 | RING-SEAL |
| 1 | 3533477 | GASKET-TURBO |
| 1 | 3533478 | GASKET-TURBO |
| 1 | 3693705 | GASKET-CYL HEAD (IF REQUIRED) |
| 1 | 4832328 | PUMP AS-FUEL |
| 19 | BULK_COOLANT | Coolant as per OMM |
| 9 | BULK_OIL | Oil as per OMM |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
| *******Group 2******* | ||
| 4 | 1408718 | WASHER-SEATING |
| 1 | 1507732 | SEAL-O-RING |
| 1 | 1945390 | GASKET-MANIFOLD |
| 1 | 2256451 | GASKET-V COVER |
| 1 | 2257738 | SEAL-O-RING |
| 1 | 2257739 | SEAL-O-RING |
| 1 | 2258019 | GASKET-PUMP-HSG |
| 4 | 2258526 | WASHER-COPPER |
| 1 | 2258536 | GASKET-MANIFOLD |
| 1 | 2268766 | GASKET-COVER |
| 1 | 2584946 | GASKET-HEAD |
| 4 | 2751038 | SEAL-O-RING |
| 1 | 2863030 | RING-SEAL |
| 1 | 3533477 | GASKET-TURBO |
| 1 | 3533478 | GASKET-TURBO |
| 1 | 3693705 | GASKET-CYL HEAD (IF REQUIRED) |
| 1 | 4832328 | PUMP AS-FUEL |
| 19 | BULK_COOLANT | Coolant as per OMM |
| 9 | BULK_OIL | Oil as per OMM |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
| *******Group 3******* | ||
| 4 | 1408718 | WASHER-SEATING |
| 1 | 1507732 | SEAL-O-RING |
| 1 | 1945390 | GASKET-MANIFOLD |
| 1 | 2256451 | GASKET-V COVER |
| 1 | 2257738 | SEAL-O-RING |
| 1 | 2257739 | SEAL-O-RING |
| 1 | 2258019 | GASKET-PUMP-HSG |
| 4 | 2258526 | WASHER-COPPER |
| 1 | 2258536 | GASKET-MANIFOLD |
| 1 | 2268766 | GASKET-COVER |
| 1 | 2584946 | GASKET-HEAD |
| 4 | 2751038 | SEAL-O-RING |
| 1 | 2863030 | RING-SEAL |
| 1 | 3533477 | GASKET-TURBO |
| 1 | 3533478 | GASKET-TURBO |
| 1 | 3693705 | GASKET-CYL HEAD (IF REQUIRED) |
| 1 | 4832328 | PUMP AS-FUEL |
| 19 | BULK_COOLANT | Coolant as per OMM |
| 9 | BULK_OIL | Oil as per OMM |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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Remove all 284-5000 Fuel Injection Pumps from dealer parts stock. |
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| Before completing the attached Rework Procedure, review the safety actions in the Operation and Maintenance Manual for safety information and safe working practices before starting the rework. If the head gasket has failed replace the head gasket and the fuel injection pump. Note - this service letter does not cover mechanical failure of the fuel pump that has resulted in cylinder head gasket failure, such as mechanical failure of the advance box due to air ingress. The 483-2328 Fuel Injection Pump has revised injection timing to reduce the peak cylinder pressure in the engine. It is essential that the pump is installed as per the Disassembly and Assembly, "Fuel Injection Pump - Install - Delphi DP210" to achieve the desired fuel injection timing. |
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SERVICE CLAIM ALLOWANCES
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Submit one claim for all parts removed from dealer parts stock. |
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