1996/12/02 Caterpillar


Improved Relay Switch Assembly Used To Provide Increased Reliability {1423}

Usage:


12H (2GS, 2LR, 2WR, 4XM, 8MN),
14H (7WJ),
16H (6ZJ),
120H (2AN, 4MK, 6NM, 9YR),
135H (3YK, 7MM),
140H (2ZK, 3AS, 8JM, 8KM, 9TN, 9ZN),
143H (1AL),
160H (2HS, 3GM, 6WM, 9EJ, 9JM),
163H (5AK) Motor Graders;
938F (7SN) Wheel Loaders And All Machines Using The 101-7740 Relay Switch Assembly

Description of Change: The relay switch assembly has been improved to provide increased reliability. The seal (where the coil wires enter the relay switch assembly) has been improved to reduce the possibility of moisture entering the switch assembly.

Adaptable To: The improved 101-7740 Relay Switch Assembly is effective at the supplier with date code 21-S (21 = week, S = 1996 or June, 1996). This improvement can also be detected by the color of the seal where the coil wires enter the switch assembly. The seal is black on the improved switch assembly. The former seal was pink in color. The improved relay switch assembly is a direct replacement for all uses of the 101-7740 Relay Switch Assembly. The improvement is in production with the partial list of effective product identification numbers shown in the chart.

Caterpillar Information System:

1996/12/02 Improved Relay Switch Assembly Used To Provide Increased Reliability {1423}
1996/12/02 New Assembly Procedure For Rotate Carriage Groups {6408,6405,6460}
1996/12/02 New Drive Train Lubrication Updates {3251,3252,3253,7568,7581}
1996/12/02 Improved Relay Switch Assembly Used To Provide Increased Reliability {1423}
1996/12/02 New Front Park, Turn Lamp Is Available That Is Not Affected By Vibration {1430}
1996/12/02 Overfill Of Hydraulic Tank May Cause Oil Leakage {7479,1460}
1996/12/02 Ground Strap Relocated To Prevent Damage From Debris {7423}
1996/12/02 New Retainer Screws Prevent Contact With Seat Back On Cab Recirculation Filter {7342}
1996/12/02 Special Instruction REHS0029 Available To Modify Radiator Support And Guard Group To Provide Cleanout Access For Radiator {1353,7272}
1996/12/02 Check Turbocharger Seals If There Is A Sudden Increase In Crankcase Blowby {1052,1317}
1996/11/25 Procedure For Installing Steel Core Gasket At The Front Housing And The Flywheel Housing {1151,1157,1162}
1996/11/25 Inspection of Tire Stems When Using Calcium Chloride Ballast Prevents Tire Failures {4203,4231,4207}
1996/12/02 New Housings Are Available In Regulator Housing Groups {1393}
1996/12/09 Rotate Crankshaft On 3114, 3116 And 3126 Engines Using 9U-6943 Gear Shaft Housing Assembly Or 9U-7336 Gear Shaft Housing Assembly {1202,0701}
1996/12/09 Remove And Install Threaded Glands On Hydraulic Cylinder Using 9U-7868 Spanner Wrench Group, 9U-7869 Spanner Wrench Group, Eleven Adapter Plates (See Chart B){5456,0738}
1996/12/09 Tooling Plates Simplify Swashplate Neutral Adjustment On Sauer Sunstrand Hydraulic Pumps; 4C-8498 Plate (42 CC Pumps - Drum Propel), 4C-9419 Plate (55 CC Pumps - Axle Propel), 127-5653 Plate, Neutral (75 CC Pumps), 127-5654 Plate, Neutral (100 CC Pum
1996/12/09 Thicker 1U-9646 Pusher And 1U-9647 Pusher Make XT-3 Hose Assembly Easier{0684}
1996/12/09 Use 4C-9416 Wrench Assembly To Remove Asphalt Screed Mounting Nuts{6640,0602}
1996/12/09 Electronic Control Training Aid{0713}
1996/12/09 124-0662 Impact Socket For Removing And Installing Cylinder Head Bolts{1100,0602}
1996/12/09 Use 6V-7920 Spanner Wrench To Remove And Install 5P-5813 Pinion Nut{3254,4056,0602}
1996/12/09 124-9057 Guide (Swirl) Collar Quickly Installs Valve Guides To Proper Height{1104,0701}
1996/12/09 Tools Used To Remove And Install Both Sizes Of Camshaft Bearings In 3500B Engines{1211,0701}
1996/12/16 New Procedure To Calibrate Tensioner Warning Switch {4197}
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