1996/06/03 Caterpillar


New O-Ring Seal Improves Engine Initial Combustion Gas Sealing{1290}

Usage:


D9R (7TL, 8BL),
D10R (3KR) Tractors;
834B (7BR),
988F (2ZR),
990 (4FR) Wheel Loaders;
24H (7KK) Motor Graders;
PM-565 (3TK) Cold Planers;
631E (1AB1640-Up),
633E (2PS),
637E (1FB660-Up),
651E (4YR),
657E (5YR, 6PR, 6TR, 7KR) Wheel-Tractor Scrapers;
769D (5TR),
771D (6JR),
773D (7ER). 775D (6KR) Off-Highway Trucks;
836 (7FR) Compactors;
5110 (7GN) Excavators

Description of Change: A new O-ring seal is used in fuel injection pump groups in the above machines powered by 3408E and 3412E Engines with hydraulic electronic unit injectors, (HEUI). The new O-ring seal provides improved initial combustion gas sealing in the fuel injection pump groups in these machine engines.

Adaptable To: The new 9X-7681 O-Ring Seal is a direct replacement for the former 5P-9757 O-Ring Seal and is effective with 3408E (99C465-Up, 7PR1-Up) and 3412E (80M255-Up, 4CR500-Up) Engines. The new 9X-7681 O-Ring Seal is a component of the 108-7090 and 131-0468 Fuel Injection Pump Groups and adaptable to all earlier 3408E and 3412E Engines.


Typical view of the 9X-7681 O-Ring Seal (1).

NOTE: The new 9X-7681 O-Ring Seal may deteriorate as the engine hours build, but it will provide enough time for the unit injector to seal and seat in the adapter for the long term. Deterioration of the O-ring seals due to combustion temperature is normal.

Caterpillar Information System:

1996/06/03 Improved Governor Servo Components Available For Use With Energize To Run Solenoids; Energize To Run Solenoid Stop Bolt Adjustment Procedure{1264,1259}
1996/06/03 U-Cup Rod Seals Available For Hydraulic Cylinders Used In Cold Temperatures{5102,5104}
1996/06/03 Long Life Coolant Antifreeze (LLCA) Used In Cooling System{1395}
1996/06/03 Field Repair For Cracked Upper Strut Mount Plate{7051}
1996/06/03 Additional Transmission Clutch Piston Return Springs Have Been Added To Improve Service Life In Off-Highway Trucks{3150}
1996/06/03 Latches May Not Secure Radiator Guard Properly, Without Correct Panel Position{7155}
1996/05/20 Hydraulic Tank Breather Location Change Affects Tank Filling Procedure{5056}
1996/05/20 New Assembly Procedure For Hoist Pump Groups With Double Shaft Seals And Weep Hole{5073}
1996/05/13 New Components In Engine Camshaft Groups Provide Increased Lubrication To Thrust Washer Assembly {1210}
1996/05/13 Torque Check Necessary For Front Support Bracket Bolts When Damper And Pulley Are Removed {1153}
1996/05/13 New Stronger Cylinder Head Bolts Used {1100}
1996/05/13 Improved Transmission Downshift Switch Available {1435,1400}
1996/06/10 Hydraulic Valve Groups Use New Implement Quick Couplers {6129,5057,5051}
1996/06/10 Service Magazine Special Edition, SEPD0305, Available {0374}
1996/06/10 New Torque Converter Ring (Seal) Used To Improve Service Life {3100}
1996/06/10 New Hose Assembly Now Used In Oil Cooler Lines Group For Easier Orientation During Installation {4257}
1996/06/10 New And Modified Hoist Cylinder Valves And Plates Available To Soften Landing Of Body {5102}
1996/06/10 Special Instruction SEHS9965 Available For Installation Procedure For 129-0899 Bearings Located In Rear Suspension Group {7212,7551}
1996/06/10 Special Instruction SEHS9966 Available For Field Installation For Remanufactured Wheel Arrangement And Axle Housing Assembly {3260}
1996/06/10 New Ring Seal Material Used In Brake Groups For Improved Service Life {7555,4251}
1996/06/10 Special Instruction SEHS8433 Available For Repair Of Wheel And Track Loader Lift Arms And Levers {6107,6119}
1996/06/10 Adjustment Screw With Better Fit Available For Pump Pressure Compensator Valve Groups {5086}
1996/06/10 New U-Cup Seal And Spacer(s) Replace Cylinder Rod Packing Seal {5101,5102,5103,5104,5213,5223,5229,5265}
1996/06/10 Stainless Steel Sleeve Assemblies Used In Exhaust Ports {1059}
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