PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OIL FILL CAP ON CERTAIN 3456 GENERATORS SETS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OIL FILL CAP ON CERTAIN 3456 GENERATORS SETS

Usage:

SEBE9216

June 16, 2005
U-190
D-152


 
before or
after failure

PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OIL FILL CAP ON CERTAIN 3456 GENERATORS SETS

1316
PS41707
NOTE: This Program can be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS47107" as the Part number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

TERMINATION DATE

June 30, 2007

PROBLEM

9L-8439 oil fill cap will not stay in place. The tube material for the filler tube was changed in Oct 1999 to have a thinner wall tube for a cost reduction. This was a change level change to the tube assembly piece part 7E4035. The 9L-8439 filler plug was not changed in the higher level assembly so the 9L-8439 plug is too loose in the tube.

AFFECTED PRODUCT

Model Identification Number
3456
9BZ5-241, 400-487

PARTS NEEDED

Qty

Part Number Description
1 684497 CAP-OIL FILL

ACTION REQUIRED

The affected engines will have a filler tube on the left side of the engine with inside diameter of 34.8 MM or 1 and 3/8 inch. The 34.8 MM ID tube is part number 241-2942. This tube requires the 068-4497 filler tube cap. Some will have the 7E-4035 tube which can have a 34.8 MM ID or a 33.8 MM ID these engines will require the 068-4497 or the 9L-8439 filler cap.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts
Labor Hrs
Parts
Labor Hrs
Parts
Labor Hrs
Unlimited
100%
0.5
0
0
0
0
NOTE: This is a 0.5?hr job.

PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

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