PRODUCT SUPPORT PROGRAM FOR INSPECTING AND IF REQUIRED REPLACING 6I2406 TUBE ASSEMBLIES ON CERTAIN G3612 AND G3616 ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR INSPECTING AND IF REQUIRED REPLACING 6I2406 TUBE ASSEMBLIES ON CERTAIN G3612 AND G3616 ENGINES

Usage:

SEBE9214-02

June 14, 2005
(Revised November 2005)
U-188
D-150
O-157


 
before or
after failure

PRODUCT SUPPORT PROGRAM FOR INSPECTING AND IF REQUIRED REPLACING 6I2406 TUBE ASSEMBLIES ON CERTAIN G3612 AND G3616 ENGINES

1274
PS41825
NOTE: This Program can be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS41825" as the Part number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

NOTE: This Revised Service Letter replaces the June 14, 2005 (Revised July 2005) Service Letter. Changes have been made to the Note just below the Title.

TERMINATION DATE

June 30, 2006

PROBLEM

The 6I2406 Tube Assembly may need replaced on certain G3612 and G3616 engines. This tube is used for the prechamber fuel line. The affected serial numbers below may have been assembled at the factory with 6I2406 Tube Assemblies that were of the wrong material. This material may deteriorate over time causing a leak.

AFFECTED PRODUCT

****Group 1****
Model Identification Number
G3612
BKE236-247

 

****Group 2****

Model Identification Number
G3616
BLB216-230

PARTS NEEDED

****Group 1****

Qty

Part Number Description
6 6I2406 TUBE AS

 

****Group 2****

Qty

Part Number Description
8 6I2406 TUBE AS

ACTION REQUIRED

The affected engines listed above should be inspected for 6I-2406 tubes assemblies of improper material. The 6I-2406 tube as is used on cylinders 2, 4, 6, 7, 9, and 11 on the G3612 and cylinders 2, 4, 6, 8, 9, 11, 13, and 15 on the G3616. The prechamber fuel lines on these cylinders should be tested with a strong magnet. If the magnet "sticks" to the tube as, the line should be replaced with a new 6I-2406 tube from the parts system. If the magnet does not "stick", the tube should not be replaced.

Illustration 1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts
Labor Hrs
Parts
Labor Hrs
Parts
Labor Hrs
0-10,000
100%
2.5
0
0
0
0
NOTE: This is a maximum of a 2.5 hr job.

Caterpillar will pay the following labor plus travel and miscellaneous expenses:

  • Inspection allowance is 0.5 hrs. per engine. Those listed in Group 1 should be inspected.
  • Tube As. change allowance is 0.3 hrs. per Tube As.

PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Caterpillar Information System:

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