Usage:
NOTE: This Program must be administered as soon as possible. When reporting the repair, use "PI1418" as the Part Number, "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI1418" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Problem
The Terminal Blocks on the Interconnect Harness Terminal Strips of the EMCP II Control Panel DC Harness and the EUI Engine Harness need to be replaced. These blocks are too small to accomodate the wire ferrule connected to them.
Affected Product
Model & Identification Number
3508 (5XM28)
3508B (4GM396-399, 4GM401-407 6PN518-519 , 6PN525)
3512 (3MS182, 3MS185)
3512B (6WN306-313, 6WN315, 6WN317, 6WN319, 6WN321-322 8RM368-374 )
3516 (3NS223-224 7KM48-49 )
3516B (6HN337, 6HN339, 6HN341, 6HN343-344, 6HN347-350 7RN760-763 , 7RN765, 7RN767, 7RN774, 7RN777)
Parts Needed
Dealers will need to order parts for this Program.
- 1 - 1772303 Terminal Block Kit
Action Required
1. Shut genset down and lock out of operation.
2. Disconnect battery by either disconnecting battery negative from battery terminal or if equipped turn disconnect switch to "OFF" position.
3. Remove the left side generator access cover to gain access to the terminal strips.
4. Loosen the end plates of each of the terminal strips to aid in the block removal.
5. On the EMCP II DC Harness disconnect air shutoff wires to terminal block #6 and remove the terminal block from the rail.
6. Replace the block with kit block labled 1492-R6T.
7. Secure the block and reinstall wires.
8. Remove the terminal label #6 from old block and install on new component.
9. Repeat this process using the A-B block labeled 1492-R6 for terminal block #39 for prelube pump wiring on EUI Harness.
10. Tighten up terminal blocks on rail and secure the end plates in position to hold terminal blocks secure.
11. Reconnect battery negative or return disconnect switch to "ON" position and return unit to service.
Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
NOTE: This is a 1-hour job.
NOTE: U.S. and Canadian Dealers Only - Eligible dealers may enter a Type 2 SIMS Report.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
NOTE: MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.
- (1-Owner Notification)
Copy Of Owner Notification For U.S. And Canadian Owners
