PRODUCT SUPPORT PROGRAM FOR REWORKING THE BODY ON CERTAIN 740 AND 740B ARTICULATED TRUCKS TO IMPROVE CLEARANCE WITH THE BRAKE COOLING MANIFOLD ON THE REAR FRAME Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING THE BODY ON CERTAIN 740 AND 740B ARTICULATED TRUCKS TO IMPROVE CLEARANCE WITH THE BRAKE COOLING MANIFOLD ON THE REAR FRAME

Usage:

REBE8971-00

14Feb2013


U-55
A-43
D-50
O-55

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING THE BODY ON CERTAIN 740 AND 740B ARTICULATED TRUCKS TO IMPROVE CLEARANCE WITH THE BRAKE COOLING MANIFOLD ON THE REAR FRAME

7258 4257
PS52392
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52392" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

28Feb2015

PROBLEM

The existing body can contact the brake cooling manifold on certain 740 and 740B Articulated Trucks. If the existing body comes into contact with the brake cooling manifold, leaks in the brake cooling line and cracking in the underside of the body may occur.

AFFECTED PRODUCT

Model Identification Number
740  B1P05413-05442, 5444-5525, 5527-5535, 5538-5565, 5567-5725, 5727-5826, 5828-5859, 5861-5871, 5873-5904, 5906-5954, 5956-6042, 6044-6574
740B L4E00373-01572, 1574-1597, 1599-1603, 1605-1610, 1612-1656, 1658-1721, 1723-1745, 1749, 1756, 1760-1761, 1769-1770, 1772, 1774-1775, 1814, 1889, 1910, 1958, 1977

T4R00262-01099, 1101-1107, 1110-1164, 1166, 1168, 1175, 1181, 1185, 1238, 1246, 1257, 1260, 1278, 1282-1283, 1354

PARTS NEEDED

Qty

Part Number Description
1 CHANNEL DEALER FABRICATED PART
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

If there is contact between the underside of the body and the top of the manifold for the brake cooling lines, then reposition the channel on the underside of the body to improve clearance between the parts. Refer to Special Instruction, REHS7820, "Rework Procedure for Certain Articulated Truck to Improve Clearance Between Body and Manifold for Brake Cooling Lines". Image 1 shows the general area where the contact might occur.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-6000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job
A maximum of $50 US will be allowed for material and fabrication costs of a replacement channel.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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