PRODUCT SUPPORT PROGRAM FOR REPLACING PLATES ON THE FRONT FRAME ON CERTAIN 16M MOTOR GRADERS
Usage:
REBE8571-00
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| 14Sep2012 |
U-497
A-392
D-424
O-458
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| After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING PLATES ON THE FRONT FRAME ON CERTAIN 16M MOTOR GRADERS |
|
| 7050 7051 | PS52293 |
|
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| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52293" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 30Sep2014 |
PROBLEM
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| The "fish plates" around the center shift brackets on the front frame of 16M Motor Graders have proven to be difficult to weld. The welds are susceptible to cracking if they are not performed properly. This has resulted in frame cracks. |
AFFECTED PRODUCT
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| Model | Identification Number |
| 16M | B9H00100-00866 R9H00100-00274 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 4J0520 | SEAL-O-RING |
| 1 | 4J5477 | SEAL-O-RING-ORFS |
| 1 | 5K9090 | SEAL-O-RING-ORFS |
| 11 | 6V8398 | SEAL-O-RING-ORFS |
| 3 | 7J9108 | SEAL-O-RING-ORFS |
| 1 | 7X0750 | BOSS-WELD |
| 1 | 7X0751 | BOSS-WELD |
| 1 | 7X0752 | BOSS-WELD |
| 4 | 8D2873 | BAR |
| 4 | 8D3065 | STRIP |
| 2 | 8T3734 | BOSS-WELD |
| 2 | 8T3851 | BOSS-WELD |
| 1 | 8T4935 | BOSS-WELD |
| 2 | 8T6462 | BOSS-WELD |
| 2 | 8W6182 | PLATE |
| 2 | 8W9072 | STOP |
| 2 | 9R9866 | BOSS |
| 1 | 1900544 | BOSS |
| 2 | 2667777 | BOSS M10X1.5 |
| 1 | 2715097 | STRIP |
| 1 | 2715099 | STRIP |
| 1 | 2715100 | STRIP |
| 1 | 2715101 | STRIP |
| 4 | 3049245 | BLOCK |
| 1 | 3747160 | PLATE |
| 1 | 3747161 | PLATE |
| 1 | 3747162 | PLATE |
| 1 | 3747163 | PLATE |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| The "fish plates" were replaced by redesigned plates that are easier to weld. The new plates have been implemented in Production and Special Instruction REHS4249 has been revised (-03 or later) to show the installation of the new plates. Remove the front frame covers. Disconnect hydraulic lines from rear control valve and protect ends from debris. Cover cab with weld blankets to protect from slag and sparks. Follow Special Instructions REHS4249 which outlines needed parts and welds. Media Reference: Special Instructions, REHS4249, "Front Frame Inspection and Crack Repair For 16M Motor Graders". Refer to section "Crack repair in Side Plate" for removal of old fish plates. Refer to section "Installation of Fish Plates" for installing the new fish plates. |
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SERVICE CLAIM ALLOWANCES
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0-100 mo |
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| NOTE: This is a 24.0-hour job | ||||||
| This service letter is allowing 24 hours to remove and install the four new fish plates and hardware |
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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