PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW VENT AND FUEL TANK FOR FAST FUEL APPLICATIONS ON CERTAIN 16M MOTOR GRADERS
Usage:
REBE7959-00
Show/hide table
21Feb2012 |
U-91
A-75
D-78
O-85
Show/hide table
After Failure Only | PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW VENT AND FUEL TANK FOR FAST FUEL APPLICATIONS ON CERTAIN 16M MOTOR GRADERS |
|
1273 | PS52176 |
Show/hide table
NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52176" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
Show/hide table
Show/hide table
NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
Show/hide table
Show/hide table
Show/hide table
TERMINATION DATE |
28Feb2014 |
PROBLEM
Show/hide table
The existing fuel tank on certain 16M Motor Graders is rated for 100 gpm (380 lpm). The tank can expand during the fast-fill operation if the design flow rate is exceeded. The tank may expand enough to wear against other components and develop leaks. |
AFFECTED PRODUCT
Show/hide table
Model | Identification Number |
16M | B9H00100-00866 R9H00100-00485, 487-488, 490 |
PARTS NEEDED
Show/hide table
Qty |
Part Number | Description |
1 | 1J9671 | SEAL-O-RING |
1 | 2T2396 | ADAPTER-ELBOW |
1 | 4J0527 | SEAL-O-RING |
1 | 6V8397 | SEAL-O-RING-ORFS |
1 | 6V8398 | SEAL-O-RING-ORFS |
1 | 6V8400 | SEAL-O-RING-ORFS |
1 | 8C6868 | ADAPTER-STR |
4 | 8T4184 | BOLT-HEX HEAD |
4 | 8T4223 | WASHER-HARD |
4 | 9M7958 | CLAMP-HOSE |
1 | 0037764 | ADAPTER-STR |
1 | 1173050 | ADAPTER-STR |
1 | 2080800 | GASKET |
1 | 2763276 | GASKET |
1 | 2774844 | GASKET |
1 | 3577400 | VENT-FAST FILL |
1 | 3845374 | TANK AS |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 6% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
Show/hide table
If the fuel tank has rubbed other components or developed a leak, replace it with a new 384-5374 Tank and install a 357-7400 Vent in place of the original vent. Refer to the Service Manual as necessary. When used together the new parts replace the existing parts. |
Show/hide table
SERVICE CLAIM ALLOWANCES
Show/hide table
0-48 mo |
Show/hide table
NOTE: This is a 9.0-hour job | ||||||
Show/hide table
PARTS DISPOSITION
Show/hide table
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
Caterpillar Information System:
PRODUCT SUPPORT PROGRAM FOR REPLACING THE STEERING COLUMN ON CERTAIN CS533E AND CP533E SOIL COMPACTORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE STEERING COLUMN ON CERTAIN CS533E AND CP533E SOIL COMPACTORS
PRODUCT IMPROVEMENT PROGRAM FOR ADDING A WELD TO THE MUFFLER STACK FOR VENTURI ON 24M MOTOR GRADERS PRODUCT IMPROVEMENT PROGRAM FOR ADDING A WELD TO THE MUFFLER STACK FOR VENTURI ON 24M MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 140-7025 THRUST WASHER, 140-7021 HUB, AND 140-7026 HUB ASSEMBLY WITH RING GEAR ON CERTAIN 797 OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 140-7025 THRUST WASHER, 140-7021 HUB, AND 140-7026 HUB ASSEMBLY WITH RING GEAR ON CERTAIN 797 OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY INSTALLING A PISTON PIN RETAINER ON 0R1570, 0R1571, 0R1572, 0R2861, 0R8915, 0R9393, 10R4401, 10R8409, AND 10R8616 CYLINDER KITS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY INSTALLING A PISTON PIN RETAINER ON 0R1570, 0R1571, 0R1572, 0R2861, 0R8915, 0R9393, 10R4401, 10R8409, AND 10R8616 CYLINDER KITS IN DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 4W-5733 ADAPTERS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 4W-5733 ADAPTERS FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING REAR AXLE SPINDLES ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING REAR AXLE SPINDLES ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE CHASSIS HARNESS AS (MAIN BEAM) ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE CHASSIS HARNESS AS (MAIN BEAM) ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 8T-3020 CONNECTOR ON CERTAIN C27 AND C32 ENGINES, XQ800 RENTAL GENERATOR SETS, 775G OFF-HIGHWAY TRUCKS, 992K, AND 993K WHEEL LOADERS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 8T-3020 CONNECTOR ON CERTAIN C27 AND C32 ENGINES, XQ800 RENTAL GENERATOR SETS, 775G OFF-HIGHWAY TRUCKS, 992K, AND 993K WHEEL LOADERS
PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 155-6212, 155-6213, 155-6214, 154-0192 CAT TRANSMISSION AND DRIVE TRAIN BULK OIL FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 155-6212, 155-6213, 155-6214, 154-0192 CAT TRANSMISSION AND DRIVE TRAIN BULK OIL FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR INSTALLING 352-6554 VALVE GROUPS ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR INSTALLING 352-6554 VALVE GROUPS ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR CORE ON CERTAIN 345C, 345D, AND 349D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR CORE ON CERTAIN 345C, 345D, AND 349D EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 8T-9568, 8T-9569, 8T-9572, 8T-9573, 8T-9576, 8T-9577, 154-0195, 154-0194 CAT TRANSMISSION AND DRIVE TRAIN OIL FROM DEALER PARTS STOCK AND DEALER SERVICE USE PRODUCT IMPROVEMENT PROGRAM TO INSPECT AND POSSIBLY REMOVE CERTAIN 8T-9568, 8T-9569, 8T-9572, 8T-9573, 8T-9576, 8T-9577, 154-0195, 154-0194 CAT TRANSMISSION AND DRIVE TRAIN OIL FROM DEALER PARTS STOCK AND DEALER SERVICE USE
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FINAL DRIVE MAGNETIC PLUG ON CERTAIN 795 AC OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FINAL DRIVE MAGNETIC PLUG ON CERTAIN 795 AC OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE GENERATOR DIODES ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE GENERATOR DIODES ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE SEAT SUSPENSION ON CERTAIN 770, 773F, 775F, 777F, 777G, 793D, 793F, 795F AC, 797F OFF-HIGHWAY TRUCKS AND 966K, 980K WHEEL LOADERS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE SEAT SUSPENSION ON CERTAIN 770, 773F, 775F, 777F, 777G, 793D, 793F, 795F AC, 797F OFF-HIGHWAY TRUCKS AND 966K, 980K WHEEL LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BLOWER BEARING HOUSING MOUNTING BOLTS ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BLOWER BEARING HOUSING MOUNTING BOLTS ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE PARKING BRAKE MOUNTS ON CERTAIN 2570C, 2670C, 563C, AND 573C WHEEL FELLER BUNCHERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE PARKING BRAKE MOUNTS ON CERTAIN 2570C, 2670C, 563C, AND 573C WHEEL FELLER BUNCHERS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE FUSE PANEL POWER SUPPLY CONNECTIONS ON CERTAIN 735B, 740B, 740B EJ, AND 740B OEM ARTICULATED TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE FUSE PANEL POWER SUPPLY CONNECTIONS ON CERTAIN 735B, 740B, 740B EJ, AND 740B OEM ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE A-FRAME BEARING AND RELATED PARTS IN THE FRONT SUSPENSION FRAME GROUP OF CERTAIN 735, 740, AND 740EJ ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE A-FRAME BEARING AND RELATED PARTS IN THE FRONT SUSPENSION FRAME GROUP OF CERTAIN 735, 740, AND 740EJ ARTICULATED TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS LABEL ON THE ENGINE IN CERTAIN 12M, AND 120M MOTOR GRADERS, 815F, AND 825H SOIL COMPACTORS, 816F, 826H, AND 836H LANDFILL COMPACTORS, 824H, 834H, AND 844H WHEEL DOZERS, 988H, 990H, 992K, AND 993 PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS LABEL ON THE ENGINE IN CERTAIN 12M, AND 120M MOTOR GRADERS, 815F, AND 825H SOIL COMPACTORS, 816F, 826H, AND 836H LANDFILL COMPACTORS, 824H, 834H, AND 844H WHEEL DOZERS, 988H, 990H, 992K, AND 993
PRODUCT SUPPORT PROGRAM FOR REPLACING THE DRIVE MOTOR MOUNTING HARDWARE ON CERTAIN 216B3, 226B3, AND 242B3 SKID STEER LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE DRIVE MOTOR MOUNTING HARDWARE ON CERTAIN 216B3, 226B3, AND 242B3 SKID STEER LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 310-5289 CONTROL GROUPS FOR THE MACHINE SECURITY SYSTEM FROM DEALER STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 310-5289 CONTROL GROUPS FOR THE MACHINE SECURITY SYSTEM FROM DEALER STOCK
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE AND A NEW OPERATION AND MAINTENANCE MANUAL ON CERTAIN 16M MOTOR GRADERS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE AND A NEW OPERATION AND MAINTENANCE MANUAL ON CERTAIN 16M MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE CENTERSHIFT LOCK ON CERTAIN 120M, 120M SERIES 2, 12M, 12M SERIES 2, 140M, 140M SERIES 2, 160M, 160M SERIES 2, AND 14M MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE CENTERSHIFT LOCK ON CERTAIN 120M, 120M SERIES 2, 12M, 12M SERIES 2, 140M, 140M SERIES 2, 160M, 160M SERIES 2, AND 14M MOTOR GRADERS