Installation of the 491-6992 Oil Cooler Lines Gp on Certain Hydraulic Excavators {1374} Caterpillar


Installation of the 491-6992 Oil Cooler Lines Gp on Certain Hydraulic Excavators {1374}

Usage:

320 BR6
Excavator
320 (S/N: BR61-UP; KTN1-UP; ZBN1-UP; HEX1-UP)
323 (S/N: BR91-UP; YBL1-UP; RAZ1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.




Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.

Required Parts

Table 1
491-6992 Oil Cooler Lines Gp (- 06) 
Item  Qty  Part No.  Part Name 
(1)  114-0741  Cover 
(2)  227-0265  Hose 
(3)  491-6082  Pipe As 
(4)  113-2004  Bolt 
(5)  164-4180  Plug As 
(6)  4J-0522  O-Ring Seal 
(7)  4J-0528  O-Ring Seal 
(8)  8T-4121  Hard Washer 
(9)  8T-4136  Bolt 
(10)  8T-4223  Hard Washer 
(11)  8T-6703  Hose Clamp 


Illustration 2g06227686
491-6992 Oil Cooler Lines Gp

Installation Procedure



    Illustration 3g06227736
    (1) 114-0741 Cover
    (2) 227-0265 Hose
    (3) 491-6082 Pipe As
    (4) 113-2004 Bolt
    (5) 164-4180 Plug As
    (6) 4J-0522 O-Ring Seal
    (7) 4J-0528 O-Ring Seal
    (8) 8T-4121 Hard Washer
    (9) 8T-4136 Bolt
    (10) 8T-4223 Hard Washer
    (11) 8T-6703 Hose Clamp

  1. Install pipe as shown.

  2. Unless specified, tighten all fittings and hardware to standard torque.


    Illustration 4g00687600

  3. Check for leaks.

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