Installation of the 489-2976 Front Lines Gp on Certain Hydraulic Excavators {5057} Caterpillar


Installation of the 489-2976 Front Lines Gp on Certain Hydraulic Excavators {5057}

Usage:

320 BR6
Excavator
320 (S/N: BR61-UP; KTN1-UP; ZBN1-UP; HEX1-UP)
323 (S/N: BR91-UP; YBL1-UP; RAZ1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.


------ WARNING! ------

Personal injury or death can result from sudden work tool movement.

Sudden movement of the work tool can cause injury to persons near the work tool.

To prevent injury or death, make sure that the area around the work tool is clear of personnel and obstructions before operating the work tool.


------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.


------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.




Illustration 1g00104545

Prevent the machine from movement. Park the machine on a level surface.

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.

General Information

Unless specified, tighten all fittings and hardware to standard torque.

Required Parts

Table 1
489-2976 Front Lines Gp (- 05) 
Item  Qty  Part No.  Part Name 
(1)  148-8442  Tee As 
(2)  492-2021  Support 
(3)  512-7854  Support 
(4)  520-8727  Support 
(5)  164-6874  Elbow Fitting 
(6)  545-9109  Solenoid and Relief Valve Gp 
(7)  545-9111  Solenoid and Relief Valve Gp 
(8)  329-2709  Block 
(9)  330-2470  Block 
(10)(1)  338-6971  Pressure Sensor Gp 
(11)  347-6011  Hose As 
(12)  352-7064  Cap 
(13)  492-2025  Hose As 
(14)  492-2031  Hose As 
(15)  519-0946  Hose As 
(16)  519-8289  Pipe As 
(17)  520-8686  Block 
(18)(2)  520-8689  Hose As 
(19)  520-8692  Hose As 
(20)  520-8728  Support 
(21)(3)  096-4883  Locknut 
(22)  101-7404  Bolt 
(23)  105-3483  Bolt 
(24)  108-1781  Bolt 
(25)  108-1782  Bolt 
(26)  148-8313  Adapter As 
(27)  148-8360  Elbow As 
(28)  150-4049  Elbow As 
(29)  1P-3702  Rectangular Seal 
(30)  1P-3703  Rectangular Seal 
(31)  1P-3704  Rectangular Seal 
(32)  1P-4577  Half Flange 
(33)  1P-4578  Half Flange 
(34)  4J-0520  O-Ring Seal 
(35)  4J-0522  O-Ring Seal 
(36)  7Y-5237  U-Bolt 
(37)  40  8T-4121  Hard Washer 
(38)  8T-4136  Bolt 
(39)  16  8T-4182  Bolt 
(40)  16  8T-4196  Bolt 
(41)  10  8T-4223  Hard Washer 
(42)  10  8T-4956  Bolt 
(43)  8T-9403  Half Flange 
(1) 64 ± 3 N·m (47 ± 2 lb ft)
(2) 160 ± 16 N·m (118 ± 12 lb ft)
(3) 22 ± 3 N·m (16 ± 2 lb ft)


Illustration 2g06230814
Overview of the 489-2976 Front Lines Gp


Illustration 3g06231127
Overview of the 489-2976 Front Lines Gp

Installation Procedure



Illustration 4g06231909
(3) 512-7854 Support
(16) 519-8289 Pipe As
(21) 096-4883 Locknut, 22 ± 3 N·m (16 ± 2 lb ft)
(22) 101-7404 Bolt
(33) 1P-4578 Half Flange
(35) 4J-0522 O-Ring Seal
(36) 7Y-5237 U-Bolt
(37) 8T-4121 Hard Washer
(38) 8T-4136 Bolt
(40) 8T-4196 Bolt


Illustration 5g06231258
(2) 492-2021 Support
(4) 520-8727 Support
(5) 164-6874 Elbow Fitting
(6) 545-9109 Solenoid and Relief Valve Gp
(7) 545-9111 Solenoid and Relief Valve Gp
(10) 338-6971 Pressure Sensor Gp, 64 ± 3 N·m (47 ± 2 lb ft)
(20) 520-8728 Support
(26) 148-8313 Adapter As
(32) 1P-4577 Half Flange
(37) 8T-4121 Hard Washer
(38) 8T-4136 Bolt
(39) 8T-4182 Bolt
(40) 8T-4196 Bolt
(41) 8T-4223 Hard Washer
(42) 8T-4956 Bolt
(43) 8T-9403 Half Flange


Illustration 6g06231611
(1) 148-8442 Tee As
(6) 545-9109 Solenoid and Relief Valve Gp
(7) 545-9111 Solenoid and Relief Valve Gp
(12) 352-7064 Cap
(37) 8T-4121 Hard Washer
(39) 8T-4182 Bolt
(41) 8T-4223 Hard Washer
(42) 8T-4956 Bolt
(43) 8T-9403 Half Flange


Illustration 7g06231679
(1) 148-8442 Tee As
(13) 492-2025 Hose As
(14) 492-2031 Hose As
(15) 519-0946 Hose As
(18) 520-8689 Hose As, 160 ± 16 N·m (118 ± 12 lb ft)
(19) 520-8692 Hose As
(28) 150-4049 Elbow As
(29) 1P-3702 Rectangular Seal
(33) 1P-4578 Half Flange
(35) 4J-0522 O-Ring Seal
(37) 8T-4121 Hard Washer
(40) 8T-4196 Bolt


Illustration 8g06231681
Valve group support is removed to show port locations.
(1) 148-8442 Tee As
(11) 347-6011 Hose As
(14) 492-2031 Hose As
(17) 520-8686 Block
(19) 520-8692 Hose As
(24) 108-1781 Bolt
(27) 148-8360 Elbow As
(29) 1P-3702 Rectangular Seal
(30) 1P-3703 Rectangular Seal
(32) 1P-4577 Half Flange
(33) 1P-4578 Half Flange
(34) 4J-0520 O-Ring Seal
(35) 4J-0522 O-Ring Seal
(37) 8T-4121 Hard Washer
(40) 8T-4196 Bolt


Illustration 9g00687600

Caterpillar Information System:

Installation Master Guide for the 533-1782 Auxiliary Control Ar (Tool Control) on Certain Next Generation Hydraulic Excavators {5051} Installation Master Guide for the 533-1782 Auxiliary Control Ar (Tool Control) on Certain Next Generation Hydraulic Excavators {5051}
C9.3B Industrial Engine Safety Messages
A New Spring for the Oil Filter Bypass Valve and for the Oil Cooler Bypass Valve is Now in Production {1306, 1306} A New Spring for the Oil Filter Bypass Valve and for the Oil Cooler Bypass Valve is Now in Production {1306, 1306}
C175 Tier 4 Final Engines for Off-Highway Trucks Cylinder Block, Liners and Heads
C9.3B Engines for Caterpillar Built Machines Water Pump - Disassemble
320 GC, 320 and 323 Excavator Towing the Machine
3512B HD SR500 Generator Sets Generator - Inspect
The 370-3964 Inner Coupling May Fail on Certain G3520C Generator Sets {3252} The 370-3964 Inner Coupling May Fail on Certain G3520C Generator Sets {3252}
3512B HD SR500 Generator Sets Air Inlet Filter - Inspect/Clean/Test
New Seals Are Now Used for Certain C175 and 3500 Engines with Oil Mist Detection Systems {1336, 1336} New Seals Are Now Used for Certain C175 and 3500 Engines with Oil Mist Detection Systems {1336, 1336}
3512B HD SR500 Generator Sets General Maintenance Information
3512B SR4B Generator Sets Voltage Regulators
Installation of the 490-2713 Chassis Wiring Gp on Certain Hydraulic Excavators {1408} Installation of the 490-2713 Chassis Wiring Gp on Certain Hydraulic Excavators {1408}
Installation of the 490-2714 Valve Wiring Gp on Certain Hydraulic Excavators {1408} Installation of the 490-2714 Valve Wiring Gp on Certain Hydraulic Excavators {1408}
Installation of the 532-0153 Valve Gp on Certain Hydraulic Excavators {5051} Installation of the 532-0153 Valve Gp on Certain Hydraulic Excavators {5051}
Installation of the 492-2066 Front Lines Gp on Certain Hydraulic Excavators {5057} Installation of the 492-2066 Front Lines Gp on Certain Hydraulic Excavators {5057}
Installation of the 491-6992 Oil Cooler Lines Gp on Certain Hydraulic Excavators {1374} Installation of the 491-6992 Oil Cooler Lines Gp on Certain Hydraulic Excavators {1374}
C9.3B Industrial Engine Starting with Jump Start Cables - Do Not Use This Procedure in Hazardous Locations that have Explosive Atmospheres
CX38-P892 Well Servicing Transmission Modulating Valve (Electronic Clutch Pressure Control)
120 and 120 AWD Motor Grader Operation
120 and 120 AWD Motor Grader Specifications
120 and 120 AWD Motor Grader Cooling Cores - Clean
C9.3B Industrial Engine Refill Capacities
C9.3B Industrial Engine Engine Oil and Filter - Change
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.