New Cylinder Head Components Are Now Available for Certain 3508 Generator Set Engines {1100, 1101} Caterpillar


New Cylinder Head Components Are Now Available for Certain 3508 Generator Set Engines {1100, 1101}

Usage:

3508 BGX
Engine
3508B (S/N: BGX1-UP)

The new cylinder head exhaust valve seats are more robust and a stem seal was added to control lubrication.

In addition, changes were made to the software flashfile.

The new cylinder head components are adaptable to the above engines back to first production.

The new cylinder head components are listed in Table 1.

Table 1
Qty  Part Name  Part Description 
1H-9696  O-Ring Seal 
2W-0752  Gasket 
16  5P-0840  O-Ring Seal 
5P-9890  O-Ring Seal 
6V-5101  O-Ring Seal 
6V-9769  O-Ring Seal 
7N-5080  Manifold Gasket 
7W-8145  Exhaust Manifold Gasket 
110-6991  Cylinder Head Gasket 
122-8856  Gasket 
127-2176  Integral Seal 
144-5692  Plate Gasket 
20R-3545  Cylinder Head Gp 
240-7032  Seal 
272-0760  Valve Cover Seal 
348-9857  Engine Ratings Electronic Software Gp 
32  420-0652  Water Seal Assembly 
32  420-0653  Water Seal Assembly 
16  449-7113  Rotocoil As 
16  449-7116  Valve Stem Seal 
16  494-9516  Valve Seat 

Rework Procedure

  1. Remove the cylinder heads from the engine. Refer to Disassembly and Assembly, UENR0181 for additional information.

  2. Remove the exhaust valves from the 20R-3545 Cylinder Head Gp (Reman).

  3. Remove both of the exhaust valve seats.

  4. Install the new exhaust valve seat, stem seal, and rotocoil when reassembling the cylinder heads.

  5. Install the cylinder heads onto the engine.

  6. Flash the Electronic Control Module (ECM) with the new software file.

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