3516E Engines Caterpillar


Turbocharger - Assemble

Usage:

3516E GWZ

Assembly Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
9S-6363  Holding Fixture 
Loctite C5-A
Loctite 8008(1) 
(1) EAME alternative


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



    NOTICE

    Compressor housing must go straight on the turbocharger assembly without tilting. Tilting may cause compressor blade to tip, or the compressor shaft can be damaged.


  1. If necessary, put an alignment mark on the new turbocharger cartridge in the same location as the old turbocharger cartridge.


    Illustration 1g06089634

  2. Position turbine assembly (6) on Tooling (A).

  3. Align the marks and connect turbocharger cartridge (7) onto turbine housing (6). Apply Tooling (B) to bolts (4). Install clamps (35) and bolts (4). Tighten bolts (4) to a torque of 39 ± 2 N·m (29 ± 1 lb ft).

  4. Rotate the turbocharger cartridge in order to ensure that the turbocharger cartridge does not contact the turbine housing.

  5. Align the marks and connect compressor housing (1) to turbocharger cartridge (7). Apply Tooling (B) to bolts (2). Install clamps (3) and bolts (2). Tighten bolts (2) to a torque of 39 ± 2 N·m (29 ± 1 lb ft).

  6. Rotate the turbocharger cartridge in order to ensure that the turbocharger cartridge does not contact the compressor housing.

End By:

  1. Install the turbocharger.

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