3516E Engines Caterpillar


Turbocharger - Install

Usage:

3516E GWZ

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
Loctite C5-A
Loctite 8008(1) 
1U-6396  O-Ring Assembly Compound 
(1) EAME alternative


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 1g06089477

  1. Attach a suitable lifting device to turbocharger (5). The weight of turbocharger (5) is approximately 40 kg (88 lb). Place the gasket and turbocharger (5) on the exhaust manifold.

  2. Apply Tooling (A) to the threads of the bolts. Install the bolts that attach turbocharger (5) to the exhaust manifold.


    Illustration 2g06089467

  3. Slide clamp (4) on turbocharger (5). Tighten clamp (4).

  4. Install the O-ring seals on elbow (3). Lubricate the O-ring seals with Tooling (B). Install elbow (3) and the bolts.

  5. Install the water tube assemblies, if necessary.


    Illustration 3g06089217

  6. Install tube assembly (2) and hose assembly (1).

  7. Install the air cleaners.

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