C175-16 Locomotive Engine Caterpillar


Sensor (Data Link Type) - Test

Usage:

C175-16 3B9
Use this procedure to troubleshoot a problem with the CAN data link. Also, use this procedure if one of the following diagnostic codes is active or easily repeated.

Table 1
J1939 Code and Description  CDL Code and Description  Comments 
3216-11
Aftertreatment #1 Intake NOx : Other Failure Mode 
3655-11
Aftertreatment #1 Intake NOx Level Sensor : Other Failure Mode 
The intake NOx sensor heater cannot generate enough heat or the power supply is intermittent. 
3216-12
Aftertreatment #1 Intake NOx : Failure 
3655-12
Aftertreatment #1 Intake NOx Level Sensor : Failure 
A failed intake NOx sensor has been detected. 
3226-11
Aftertreatment #1 Outlet NOx : Other Failure Mode 
3609-11
Aftertreatment #1 Outlet #1 NOx Level Sensor : Other Failure Mode 
The outlet NOx sensor heater cannot generate enough heat or the power supply is intermittent. 
3226-12
Aftertreatment #1 Outlet NOx : Failure 
3609-12
eatment #1 Outlet #1 NOx Level Sensor : Failure 
A failed outlet NOx sensor has been detected. 

Note: Turn the keyswitch to the OFF position before connecting or disconnecting these components.

If the Cat® Electronic Technician (ET) will not communicate with the ECM, refer to Troubleshooting, "Electronic Service Tool Does Not Communicate" before you begin this procedure. The procedure verifies that electrical power is being supplied to the ECM and to the service tool connector.

The data links are used to communicate information between the engine ECM and other control modules that are a part of the application. Cat ET also communicates with the ECM via the data links.

The service tool connector contains connections for electrical power and for the data links.

When the keyswitch is in the OFF position, Cat ET may communicate with the ECM. However, the communications may be disrupted and the communications may require frequent reconnection. To avoid this problem, place the keyswitch in the ON position when Cat ET is being used.

Cat ET may display the following error message:

"The version of the ECM is not recognized and the integrity of the changed parameters and displayed data is not guaranteed."

This message indicates that one of the following conditions exist:

  • The flash file in the ECM is newer than the version of Cat ET.

  • The latest version of Cat ET has not been installed.


Illustration 1g03732931

Table 2
Troubleshooting Test Steps  Values  Results 

1. Check the Connectors

A. Remove electrical power from the engine.

B. Thoroughly inspect the connectors. Refer to Troubleshooting, "Electrical Connectors-Inspect" for additional information.

C. Perform a 45 N (10 lb) pull test on the connector wires.

D. Check the harness for abrasions and pinch points.
 

Connectors and Wiring
 

Result: The connectors and wiring appear to be OK.

Repair: If a -12 code is active or logged, replace the appropriate NOx sensor. Refer to Special Instruction, REHS8151 for special handling instructions.

Proceed to Test Step 3.

If a -11 code is active or logged, proceed to Test Step 2.

Result: There is a problem with the connectors and/or wiring.

Repair: Repair or replace the connectors or wiring. Ensure that all the seals are properly in place and ensure that the connectors are coupled.

If the problem is not resolved, proceed to Test Step 2.
 

2. Check the Voltage to the Affected Sensor

A. Disconnect the affected sensor from the wiring harness.

B. Apply electrical power to the engine.

C. Measure the voltage on the wiring harness connector between the following:

- +Battery (supply) and -Battery (return)
 

Battery Voltage
 

Result: The measured voltage is equal to battery voltage.

Repair: Replace the failed NOx sensor. Refer to Special Instruction, REHS8151 for special handling instructions.

Proceed to Test Step 3.

Result: The measured voltage is not equal to battery voltage.

Repair: There is a problem with an intermittent battery supply. Check the power supply to the affected sensor.

If the problem is not resolved, proceed to Test Step 3.
 

3. Operate the Engine

A. Apply electrical power to the engine.

B. Start the engine.

C. Run the engine until normal operating temperature is reached.

D. Connect Cat® Electronic Technician (ET) to the service tool connector.

E. Use Cat ET to monitor the following:

- Codes
 

Codes
 

Result: A code is not active.

Return to service.
 

If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).

Caterpillar Information System:

CG137-08 and CG137-12 Engines Catalytic Converter Substrate - Replace - If Equipped
CG137-08 and CG137-12 Engines Catalytic Converter Substrate - Inspect - If Equipped
C175-16 Locomotive Engine Speed Control - Test
CG137-08 and CG137-12 Engines Catalytic Converter Pressure - Test - If Equipped
C175-16 Locomotive Engine SCR Catalyst Temperature Sensor - Test
C175-16 Locomotive Engine NOx Conversion Is Low
G3500J Petroleum Engines Exhaust Manifold
C175-20 Locomotive Engine DEF Tank Sensor - Test
New Oil Pressure Sensor Is Now Used on Certain GEN SETCat Products {1924, 4490} New Oil Pressure Sensor Is Now Used on Certain GEN SETCat Products {1924, 4490}
New Spring Assemblies Are Now Used On Certain C4.4 Generator Sets {7274} New Spring Assemblies Are Now Used On Certain C4.4 Generator Sets {7274}
C12.9 Marine Engines Fumes Disposal Filter Element - Replace - Internal/Centrifugal
336D2 and 340D2 Excavators Machine System Track Roller (Single Flange)
C175-20 Locomotive Engine Manifold DEF Temperature Is High
New Software Is Used on Certain C18 Industrial Engines {1920} New Software Is Used on Certain C18 Industrial Engines {1920}
G3508J, G3516J, and G3520J Engines Exhaust Manifold - Install - Water Cooled
Customer Interface for Certain CG137 A4 Engines {1901, 4490, 7451} Customer Interface for Certain CG137 A4 Engines {1901, 4490, 7451}
Installation Procedures for the Cat® MineStar Fleet and Detect Proximity Awareness Onboard System {7605, 7610, 7620} Installation Procedures for the Cat® MineStar Fleet and Detect Proximity Awareness Onboard System {7605, 7610, 7620}
C12.9 Marine Engines Coolant - Change
C175-16 Locomotive Engine Turbocharger Exhaust Temperature Sensor
C12.9 Marine Engines Belt - Inspect
C12.9 Marine Engines Belts - Replace
3516C Generator Sets Selective Catalytic Reduction Warning System
C12.9 Marine Engines Crankshaft Vibration Damper - Inspect
C12.9 Marine Engines Engine Air Cleaner Service Indicator - Inspect
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.