Exhaust Manifold - Install - Water Cooled
Show/hide table
NOTICE |
---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Use a suitable lifting device to install exhaust manifold (15) on the engine. Ensure that the gaskets are in the proper position.
The weight of exhaust manifold (15) on the G3508 Engine is approximately
99 kg (220 lb) .The weight of exhaust manifold (15) on the G3516 Engine is approximately
287 kg (635 lb) .The weight of exhaust manifold (15) on the G3520 Engine is approximately
362 kg (800 lb) .Show/hide tableIllustration 2 g06010626 - Install bolts (13) and (14).
Show/hide table
Illustration 3 g06010696 - Install bolts (12).
Show/hide table
Illustration 4 g06010340 - Install line assembly fittings (11) and the line assemblies.
Show/hide table
Illustration 5 g06010720 - Install sensor (10).
- install bolt (8). Attach harness assembly (9).
Show/hide table
Illustration 6 g06010704 - Install tube assembly (7) and bolts (4).
- Install bellows (5) and bolts (6).
- Install sensor (3).
Show/hide table
Illustration 7 g06010310 - Install clamp (2) and connect tube (1) to the gas pressure regulator.
- Repeat this process for the other side.
- Fill the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct filling procedure.
- Turn on the gas supply.
Show/hide table
Illustration 1 | g06011540 |
End By:
- Install the aftercooler.
- Install the turbochargers.
Caterpillar Information System:
New Software Is Used on Certain C18 Industrial Engines {1920} New Software Is Used on Certain C18 Industrial Engines {1920}
C175-20 Locomotive Engine Manifold DEF Temperature Is High
C175-16 Locomotive Engine Sensor (Data Link Type) - Test
CG137-08 and CG137-12 Engines Catalytic Converter Substrate - Replace - If Equipped
CG137-08 and CG137-12 Engines Catalytic Converter Substrate - Inspect - If Equipped
C175-16 Locomotive Engine Speed Control - Test
CG137-08 and CG137-12 Engines Catalytic Converter Pressure - Test - If Equipped
C175-16 Locomotive Engine SCR Catalyst Temperature Sensor - Test
C175-16 Locomotive Engine NOx Conversion Is Low
G3500J Petroleum Engines Exhaust Manifold
C175-20 Locomotive Engine DEF Tank Sensor - Test
New Oil Pressure Sensor Is Now Used on Certain GEN SETCat Products {1924, 4490} New Oil Pressure Sensor Is Now Used on Certain GEN SETCat Products {1924, 4490}
Customer Interface for Certain CG137 A4 Engines {1901, 4490, 7451} Customer Interface for Certain CG137 A4 Engines {1901, 4490, 7451}
Installation Procedures for the Cat® MineStar Fleet and Detect Proximity Awareness Onboard System {7605, 7610, 7620} Installation Procedures for the Cat® MineStar Fleet and Detect Proximity Awareness Onboard System {7605, 7610, 7620}
C12.9 Marine Engines Coolant - Change
C175-16 Locomotive Engine Turbocharger Exhaust Temperature Sensor
C12.9 Marine Engines Belt - Inspect
C12.9 Marine Engines Belts - Replace
3516C Generator Sets Selective Catalytic Reduction Warning System
C12.9 Marine Engines Crankshaft Vibration Damper - Inspect
C12.9 Marine Engines Engine Air Cleaner Service Indicator - Inspect
C12.9 Marine Engines Engine Oil Level Gauge - Calibrate
G3508J, G3516J, and G3520J Engines Aftercooler - Disassemble
C12.9 Marine Engines Engine Oil Sample - Obtain