Installation Procedures for the Cat® MineStar Fleet and Detect Proximity Awareness Onboard System {7605, 7610, 7620} Caterpillar

Machine Control and Guidance Products

CAT FLEET ONBRD (S/N: FT41-UP)

CATDETECT-PROXIAWAIV (S/N: PA41-UP)

Motor Grader

14M (S/N: B9J1-UP; R9J1-UP)

16M (S/N: B9H1-UP; R9H1-UP)

24M (S/N: B931-UP; B9K1-UP)

OEM

CAT WDS (S/N: M4J1-UP)

Off-Highway Truck/Tractor

777G (S/N: TNM1-UP; RDR1-UP; T4Y1-UP)

784C (S/N: 2PZ1-UP)

785C (S/N: 1HW1-UP; APX1-UP; 5AZ1-UP)

785D (S/N: DMC1-UP; MSY1-UP)

789C (S/N: 2BW1-UP)

789D (S/N: SPD1-UP; SHH1-UP)

793C (S/N: CBR1-UP; ATY1-UP)

793D (S/N: FDB1-UP)

793F (S/N: SSP1-UP; D3T1-UP; RBT1-UP)

793F AC (S/N: EMD1-UP)

795F AC (S/N: ERM1-UP)

797 (S/N: 5YW1-UP)

797B (S/N: JSM1-UP)

797F (S/N: LAJ1-UP; WSP1-UP; LTZ1-UP)

Quarry Truck

773G (S/N: MWH1-UP; JWS1-UP; T5S1-UP; T5T1-UP)

775G (S/N: T5F1-UP; RFM1-UP; MJS1-UP; T5W1-UP)

Introduction

This Special Instruction outlines the installation procedures for the Cat ^® Fleet onboard system.

Important Safety Information

Do not perform any procedure in this Special Instruction until you have read this Special Instruction and you understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures also should be observed.

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.

A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure that any tool, procedure, work method, or operating technique you use that is not recommended by Caterpillar is safe.

Ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or repair procedures used.

Show/hide table

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.

Show/hide table

Electrocution Hazard! Keep the machine and attachments a safe distance from electrical power. Stay clear 3 m (10 ft) plus twice the line insulator length. Read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions and warnings will cause serious injury or death

Show/hide table

Accidental engine starting can cause injury or death to personnel working on the equipment. To avoid accidental engine starting, turn the battery disconnect switch to the OFF position. Remove the key for the battery disconnect switch. Use a secure padlock in order to lock the battery compartment access door. Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.

Show/hide table

Personal injury or death can result from sudden machine movement. Sudden movement of the machine can cause injury to persons on or near the machine. Prevent possible injury by performing the procedure that follows before working on the machine. Move the machine to a smooth and level location that is away from working machines and personnel. Ground all implements. Engage the parking brake. Stop the engine. Move the hydraulic control levers to all positions to release the pressure in the hydraulic system. To avoid accidental engine starting, turn the battery disconnect switch to the OFF position. Remove the key for the battery disconnect switch. Use a secure padlock in order to lock the battery compartment access door. Place a "Do Not Operate" tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.

Show/hide table

Personal injury or death can result from fumes, gases and ultraviolet rays from the weld arc. Welding can cause fumes, burn skin and produce ultraviolet rays. Keep your head out of the fumes. Use ventilation, exhaust at the arc, or both, to keep fumes and gases from your breathing area. Wear eye, ear and body protection before working. Protect yourself and others; read and understand this warning. Fumes and gases can be dangerous to your health. Ultraviolet rays from the weld arc can injure eyes and burn skin. Electric shock can cause death. Read and understand the manufacturer's instructions and your employer's safety practices. Do not touch live electrical parts. See "American National Standard Z49.1, Safety in Welding and Cutting" published by the American Welding Society. American Welding Society 2501 N.W. 7th Street Miami, Florida 33125 See "OSHA Safety and Health Standards, 29 CFR 1910", available from U.S. Department of Labor. U.S. Department of Labor Washington, D.C. 20210

Customer Supplied Components

The following items must be supplied by the customer:

• Power supply

• Ethernet based radio

• Ethernet switch (Only if the Cat Ethernet switch will not be used)

• Ethernet cables

• GNSS reference station

• Site calibration file

Power Supply

If a machine does not supply a regulated supply of 28.8V and at least 5 A, then a power supply must be installed. The power supply must be able to supply at least 5A at 24V and provide a nominal voltage of 24-29V.

This system may also be installed on light vehicles. The system must provide regulated supply of 14.4V and at least 5 A.

Note: If the machine that the system will be installed on does not contain a 24 VDC power supply, then the 348-2134 Power Converter may be used.

Wireless Connectivity for Machine Communication

All third-party radios interacting with a Fleet on-board installation must be capable of filtering network traffic or have a managed switch to allow or block data flow.

Ethernet Based Radio

A third-party Ethernet based radio must be installed on the machine. The radio provides network connectivity on the sites broadband wireless network. Also, the IP data radio is required to receive GNSS corrections from a reference station.

Ethernet Switch

An Ethernet switch must be installed on the machine. The health interface module and the Monitor Display connect to the Ethernet switch that is installed on the machine. The Cat Ethernet switch is available in the 425-8645 Switch Kit, if not used.

Note: Caterpillar recommends using the Cat Ethernet switch. If not used, an industrial grade 10/100 MB Ethernet switch on the machine can be used.

Ethernet Cables

Ethernet cables of CAT5E or TIA/EIA 568B standard will be required. The Ethernet cables are required for connecting the Cat Ethernet switch to a customer provided radio or to connect the display, interface module, and Ethernet capable GPS units to a customer supplied switch.

GNSS Reference Station

Note: For full positioning requirements refer to Special Instruction, REHS8823, "Site Positioning Requirements for Cat^® MineStar System Products".

Operation of Caterpillar technology systems requires the continuous availability of GNSS RTK corrections. The infrastructure plan of the customers site must be reviewed and approved by the Caterpillar dealer.

The reference station must be able to remove tracking of individual satellites. Also, the GNSS Reference Station must support the option to output corrections in the following formats:

• CMR (RTK)

• CMR+ (RTK)

• CMRx (RTK)

• RTCM

Note: The following RTCM versions are used: 2.1, v2.2, 2.3, and 3.0 (RTK, DGPS, or RTK+DGPS)

Site Calibration File

A site calibration file must be supplied to the dealer by the mine site. The site calibration file converts GPS coordinates into local mine coordinates. Caterpillar recommends that a licensed surveyor, under contract, perform the site calibration. The site calibration file must be available in the Trimble .dc file format or the .cfg file format for use on equipment that has GNSS receivers.

Preparation Prior to Installation

This section will outline the following information:

• Custom brackets needed for installation.

• Special tools and resources that are required for the installation.

• Determining the mounting location for the components.

• Grounding practices for the ECM.

Custom Brackets Needed for Installation on Some Machines

Some machines will require extra brackets or custom component mounting depending on third-party equipment installs and customer requirements. Listed in "Appendix A" are extra mounting brackets that can be incorporated into installations. Thorough evaluation of the machine should be done prior to install to identify all component mounting locations and any risk associated with their mounting such as access to other components, interference with electrical systems, and interference with machine harness and cabling.

Required Tools for Installation

Ensure that the following list of special tools and resources are available prior to installation:

• Hex tool

• Welder

• Hole cutter

• Crimping tool for RJ45

Note: The welder is required for the installation of the support components for the antenna.

Note: The hole cutter is used to create the exit for the antenna cable to the exterior of the machine.

Determining the Mounting Locations

• ECM that will be mounted in the electronics bay (e-bay).

• Satellite receiver group (LPGPS or HPGPS) that will be mounted in the e-bay.

• Antenna (GNSS) that will be mounted on components for a truck or on a bracket for a non-truck.

• Monitor display group that will be installed in the machine cab on the ceiling or pedestal option.

• Battery mounting group that will be installed in the machine cab.

• Two circuit breakers that will be mounted on the circuit breaker panel.

• Harnesses and cables that will interconnect all the components.

Mounting Location for the Monitor Display Group

The monitor display group must be mounted in a location that will not interfere with the existing equipment in the cab. If necessary, relocate the existing equipment.

Note: The monitor display group must not interfere with any movement of the operator.

Ensure that the monitor display group does not cause any of the following conditions:

• Interfere with the operators direct view or the operators view in the mirrors.

• Interfere with the ability to enter the cab or exit the cab from the operators seat or the buddy seat.

• Expose the operator or the person in the buddy seat to potential of more injury from impact during machine collisions, or rollovers.

• Interfere with the operation of the machine controls. The machine controls include the following components: the gear selector, the retarder, and the steering wheel.

• Interfere with operator comfort. Operator comfort includes the rest positions for the arm and the leg.

• Block or cover up any warning films.

Inspecting the Machine

Perform an inspection of the machine to identify the best mounting location for each component. Verify that the selected location will meet the following conditions:

• The installation will not interfere with the ability of the operator to view from the cab.

• The installation will not block any mirrors.

• The components will not block the entry or the exit of the operator.

• The components will not interfere with the operation of other equipment.

• The cables will not extend beyond the electrical specifications.

Guidelines for Routing the Harnesses

• The harnesses will be routed in a manner that does not create a trip hazard.

• The harnesses will be properly restrained.

• The harnesses will be protected from mechanical damage.

• The cable routing will not prevent access to any service panels.

• The cables will be protected from sharp metal edges.

• The cables will be secured near each connector to reduce strain on the connector.

• The cables will not be exposed to excessive heat.

Grounding Practices

Note: The ECM has a ground strap that will be connected to the chassis of the machine. This ground strap will ground the ECM.

The following reasons are the primary purposes for the grounding of equipment:

• Safety of personnel.

• Safety of equipment through protection against lightning strikes.

• Signals that are free of noise.

• Improved equipment operation.

• Reduction of emitted noise.

• Continuity of service.

Required Parts

When ordering parts, always refer to the price pages and consult your MineStar technology representative.

The installation of Cat MineStar Fleet onboard for most applications will require the kits listed below. New customer kits are available that include the base, interface, and GPS kits under a single part number.

• Display Kit

• Display Mounting Kit

• Base Kit

• Interface Kit (as required)

• GPS Receiver and Antenna Kit

• GPS Antenna Mast Kit

• Ethernet Switch and Adapter (as required)

• Body Position Switch (as required)

The display kit contains the 459-2220 Electronic Control Gp with the latest production version of Fleet onboard software installed.

The display mounting kits are structured to provide the necessary mounting brackets to integrate a display into a machines cab.

The base kit contents vary by application, but can contain display and power harness along with more application specific harnessing for VIMS 3G.

The interface module will be required for any machine not equipped with stand-alone VIMS 3G supporting TMAC messaging. Connections can be made using CAN or Serial depending on the software installed on the machine VIMS module. Refer to"VIMS Software & Current Releases" in the "Flash Software Download" section of SIS web for more details.

The GPS Kits provide the onboard system with location data. Kits are available depending on the number of modules and the interface that will be used.

The antenna mast kits allow the GPS antenna to be mounted to the machine. See the MineStar price list and consult technical representatives for machine compatibility.

Ethernet switch and adapter kits. For Non-Cat Ethernet switch installations, the 437-4693 Adapter Kit will be required. For Cat Ethernet switch installations, the 443-2097 Adapter Kit will be required to adapt to a customer supplied radio in most instances.

The body up switch kit will be needed for any machine not equipped with VIMS to provide a switched input into the interface module.

Note: F Series Large Mining Trucks are classified as pre-serial break or post serial break. All machines built after the serial break have factory installed cab display Ethernet harnesses. The machine serial numbers classified as post are listed below.

• SSP00509-UP

• EMD00077-UP

• ERM00214-UP

• LAJ00319-UP

• WSP00113-UP

Note: For VIMS 3G machines to be compatible with MineStar, must have software that supports TMAC messaging and iDesk parameters. Refer to "VIMS Software & Current Releases" in the "Flash Software Download" section of SIS web for more details or consult your local technology representative. If VIMS 3G software supporting TMAC is not available, a HIM module will be required for GPS Fleet onboard communications with the office.

Table 1

Display Kit
Part	Description
462-5010 Monitor Kit	Fleet Onboard Display with Software

Table 2

Display Mounting Kits
Part	Model
450-5309 Display Mounting Kit	LMT Overhead 785 through 789 (except F Series)
450-5306 Display Mounting Kit	LMT Overhead 793-795-797 F Series
450-5305 Display Mounting Kit	777F/G Post Factory
462-2938 Display Mounting Kit	777F Retrofit
462-2940 Display Mounting Kit	775/773 D/E, 771D, 777D Retrofit
462-2940 Display Mounting Kit	775/773F Retrofit
450-5312 Display Mounting Kit	24M Retrofit
450-5314 Display Mounting Kit	16M Retrofit
450-5315 Display Mounting Kit	16/24H Retrofit
450-5315 Display Mounting Kit	988G/H, 834G/H Retrofit
450-5316 Display Mounting Kit	854G/K, 992G/K, 994F
439-2327 Object Detection Kit	993K Retrofit
450-5318 Display Mounting Kit	980H Retrofit
439-2331 Object Detection Kit	AT740/AT740B Retrofit
462-2966 Display Mounting Kit	994H
451-2594 Display Mounting Kit	980K

Table 3

New Customer Kits
Part	Applications
571-2647 Onboard Installation Group (MineStar Serial Connect)	VIMS 68K, VIMS ABL, Non-Catand Non-Truck vehicles
494-9291 Onboard Installation Group (MineStar CAN Connect)	Select machine models with VIMS ABL CAN support
494-9300 Onboard Installation Group (MineStar 3G Pre Serial)	VIMS 3G Pre Serial Break LMTs, Certain VIMS 3G Standalone SOHTs
494-9301 Onboard Installation Group (MineStar 3G Post Serial)	VIMS 3G Post Serial Break on Certain LMTs
494-9303 Onboard Installation Group ( MineStar 3G - Non-LMT)	Certain VIMS 3G Standalone LWLs
492-0395 Wiring Kit (MineStar Light Vehicle)	Light Vehicles

Table 4

Base Kit
Part	Description
460-8965 Wiring Kit(1)	Tope 24V
460-8966 Wiring Kit(2)	VIMS 3G pre-serial break
460-8968 Wiring Kit(3)	VIMS 3G post-serial break

(1)	Base kit for 24V systems for use with HIM equipped machines.
(2)	F Series Pre Serial Break Large Mining Trucks and 773G-775G-777G.
(3)	F Series Post Serial Break Large Mining Trucks.

Table 5

Interface Module
Part	Description
439-2630 Machine Wiring Gp(1)	HIM (CAN to ABL)
438-1654 Machine Wiring Gp(2)	HIM (Serial to ABL)

(1)	CAN connection to ABL when VIMS 10.7 software is used.
(2)	Serial connection to ABL, 68K, and Guardian.

Table 6

GPS Kits
Part	Description
415-7292 Communication-Kit(1)	VIMS 3G non F-Series Truck
425-8648 Communication-Kit(2)	PLE 24V
471-3219 Communication-Kit	Light Vehicle GPS Kit
425-8650 Communication-Kit(3)	VIMS 3G F-Series Truck

(1)	VIMS 3G machines other than F series LMT (773G-775G-777G).
(2)	Machines with HIM or A5N2 Motor Grader retrofit.
(3)	Large Mining Trucks with VIMS 3G (example 793F-795F-797F).

Table 7

Antenna Mounting Kits
Part	Description
394-0751 Antenna Mounting Kit	Truck ( 2.3 m (7.5 ft) Mast)
417-6823 Antenna Mounting Kit	Truck ( 3 m (10 ft) Mast)
438-3242 Antenna Mounting Kit	777F ( 2.3 m (7.5 ft) Mast)
438-5504 Antenna Mounting Kit	777F ( 3 m (10 ft) Mast)
440-6896 Antenna Mounting Kit	Legacy ( 3 m (10 ft) Mast)
441-6518 Antenna Mounting Kit	Legacy ( 2.3 m (7.5 ft) Mast)
343-8431 Antenna Mounting Gp	Non-Truck

Table 8

Ethernet Switch Kits
Part	Description
425-8645 Switch Kit	Cat Ethernet Switch
437-4693 Adapter Kit	Adapter kit for Non-Cat Ethernet Switch
443-2097 Adapter Kit	Adapter kit for third-party radio

Table 9

Non-VIMS Body Switch Kit
Part	Description
343-8434 Position Switch Gp	Body Up

Component Installation

This section contains installation procedures for the following components:

• Antenna (GNSS) on a truck

• Antenna (GNSS) on a non-truck

Note: The procedures in this section cover the installation of hardware within the e-bay of a machine. For machines that do not have an e-bay, the hardware is mounted in a suitable location that respects the conditions outlined in "Determining the Mounting Locations".

Installing the Antenna Mast on Off-Highway Truck/Tractors Except for S/N:RBT and ; S/N:JRP Trucks

Show/hide table

Improper operation of an access platform could result in injury or death. Operators must carry out their duties properly and follow all instructions and guidelines given for the machine and access platform.

Show/hide table

Be sure all personnel are clear of the equipment while the equipment is being lowered. Failure to stay clear of the equipment while the equipment is being lowered may result in personal injury.

Show/hide table

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility.

Note: Welding must be accomplished in accordance with the specifications for welding that are outlined in Special Instruction, REHS1841, "General Welding Procedures".

This procedure is used for the installation of a low precision satellite receiver or a high precision satellite receiver.

Illustration 1	g03437556
Mast and antenna installed (1) Mast and antenna

The components for the antenna mast are assembled and fixed to the truck platform.

The antenna mast is to be mounted on large Off-Highway Mining Trucks. The mast extends up from the front access staircase landing. The mid precision antenna will be placed on the top of the mast. The mast must provide 10 cm (3.94 inch) of clearance above the trucks canopy. The 372-4806 Antenna will be mounted to the top of the mast using the hardware provided. The antenna cable will be attached to the antenna using 1.130 N·m (10 lb in) of torque.

Note: When you access the platform, be sure to observe safe procedures for access. Maintain a three-point contact and/or use a body harness.

Required Parts

The 453-1577 Antenna Mounting Gp contains the 2.3 m (7.545 ft) mast support components, mast, and all required mounting hardware. Refer to Table 14 for the list of parts.

The 468-5005 Antenna Mounting Kit contains the 3 m (9.84 ft) mast support components, mast, and all required mounting hardware. Refer to Table 15 for the list of parts.

The 468-5010 Antenna Mounting Kit contains the 2.3 m (7.545 ft) mast support components, mast, and all required mounting hardware for certain models without stair platform access. Refer to Table 16 for the list of parts.

The 468-5009 Antenna Mounting Kit contains the 3 m (9.84 ft) mast support components, mast, and all required mounting hardware for certain models without stair platform access. Refer to Table 17 for the list of parts.

Table 10

Contents of the 453-1577 Antenna Mounting Gp
Quantity	Part
8	3K-6060 Locknut
8	6V-7744 Locknut
4	7K-4667 U-Bolt
4	8T-4195 Bolt
4	8T-4196 Bolt
24	8T-4896 Hard Washer
1	348-8145 Bracket
1	385-4505 Bracket As
1	394-0742 Plate
1	394-0745 Mast As
1	453-1571 Support As

Table 11

Contents of the 468-5005 Antenna Mounting Kit
Quantity	Part
8	3K-6060 Locknut
8	6V-7744 Locknut
4	7K-4667 U-Bolt
4	8T-4195 Bolt
4	8T-4196 Bolt
24	8T-4896 Hard Washer
1	348-8145 Bracket
1	385-4505 Bracket As
1	394-0742 Plate
1	453-1571 Support As
1	417-6822 Mast As

Table 12

Contents of the 468-5010 Antenna Mounting Kit
Quantity	Part
8	3K-6060
8	6V-7744 Locknut
4	7K-4667 U-Bolt
4	8T-4195 Bolt
4	8T-4196 Bolt
24	8T-4896 Hard Washer
1	348-8145 Bracket
1	385-4505
1	394-0742
1	453-1571 Support As
1	417-6822 Mast As

Table 13

Contents of the 468-5009 Antenna Mounting Kit
Quantity	Part
8	3K-6060 Locknut
8	6V-7744 Locknut
4	7K-4667 U-Bolt
4	8T-4195 Bolt
4	8T-4196 Bolt
24	8T-4896 Hard Washer
1	348-8145 Bracket
1	385-4505 Bracket As
1	394-0742 Plate
1	453-1571 Support As
1	394-0745 Mast As

Mast Assembly

The lower support components are installed on the platform of the truck. The mast is assembled and then mounted on the support components.

The 394-0742 Plate is provided for reinforcement. This component is welded to the truck platform. The tabs on this component are modified to fit the specific truck model.

The installation of the mast is separated into the following procedures:

• Installing the support components.

• Installing the antenna and antenna cable.

• Mounting the mast.

Mounting Locations

Determine the best location to mount the GPS mast. The surface should be strong enough to support the mast. There are two options:

Show/hide table

Illustration 2	g03437557
Top of stairs platform

1. Top of stairs platform (suggested for machines equipped with stair access).

   • 777G

   • 785C

   • 785D

   • 789C

   • 789D

   • 793C

   • 793D

   • 793F

   • 795F

   • 797B

   • 797F
   Show/hide table

   Illustration 3	g03437559
   Upper corner of radiator housing

2. Upper corner of radiator housing (Suggested for machine without stair access such as some C models and Unit Rig trucks). The 385-4503 Bracket As to allow for this mounting is contained in the 468-5010 Antenna Mounting Kit and 468-5009 Antenna Mounting Kit.
   Show/hide table

   Illustration 4	g03437560
   385-4503 Plate

   Show/hide table

   Illustration 5	g03437561
   385-4503 Plate welded in place (2) 3 mm (0.118 inch) fillet welds

   1. Install 385-4503 Plate as per Illustration 5, using 3 mm (0.118 inch) fillet welds.

Installing the Support Components

• 385-4505 Bracket As

• 453-1571 Support As

• 394-0742 Plate

• 348-8145 Bracket

Note: If a camera is already installed, remove the two brackets and camera before proceeding. The 348-8145 Bracket is already used for the camera installation.

Illustration 6	g03437562
Support components installed on truck platform. (3) 394-0742 Plate (4) 453-1571 Support As (5) 385-4505 Bracket As (6) 348-8145 Bracket

Perform the following procedure to install the support components:

1. Remove existing camera brackets and camera if already installed.

2. Verify if any existing mounting holes allow for the installation of the 385-4505 Bracket As. If mounting holes do not align or exist, use the 348-8145 Bracket as a template to drill a new hole pattern.
   Show/hide table

   Illustration 7	g03437564
   Placement of brackets

3. Place the 385-4505 Bracket As over the holes and then place the 348-8145 Bracket over the 385-4505 Bracket As, aligning the mounting holes. If weld nuts exist on the back side of the plate, grind off the nuts so the 394-0742 Plate will sit flush.

4. Mount the two brackets on the deck face plate with four 8T-4896 Hard Washers and four 8T-4196 Bolts. Refer to Illustration 7.

   Note: Do not fully tighten the 8T-4196 Bolts.

5. Cut the tabs of the 394-0742 Plate according to the truck model.
   Show/hide table

   Illustration 8	g03437565
   (3) 394-0742 Plate

6. Install the 394-0742 Plate on the other side of the deck platform using four 8T-4896 Hard Washers and four 6V-7744 Locknuts. Refer to Illustration 8.
   Show/hide table

   Illustration 9	g03437566

7. If a camera is required, then install the camera bracket that was removed in Step 1 on top of the 348-8145 Bracket.

8. Place the 453-1571 Support As on top of the 348-8145 Bracket or on top of the camera bracket from Step 1, if necessary. Secure the 348-8145 Bracket with four 8T-4896 Hard Washers, 8T-4195 Bolts, and 6V-7744 Locknuts. Refer to Illustration 9.

9. With all the components loosely positioned on the truck, ensure that the entire assembly is level and then tighten all hardware to 55 ± 10 N·m (40.56 ± 7.37 lb ft).

Installing the Antenna and Antenna Cable

Ensure that the support components are assembled on the truck platform and the antenna is installed on the mast before mounting the mast on the support assembly.

If necessary, cut the bottom of the mast to length so that the mast does not extend more than 10 cm (3.93 inch) above the truck canopy.

Note: The mast is used with either the 167-8720 Satellite Antenna for low precision receivers or the 372-4806 Antenna for mid precision receivers. This section covers the 372-4806 Antenna only. Refer to Special Instruction, REHS7413 for the 167-8720 Satellite Antenna.

Perform the following procedure to install the Antenna on the mast:

1. Feed the 424-0877 Cable As with the connector through the bottom of the mast assembly until the cable comes through the top.

2. Screw the connector of the 424-0877 Cable As onto the 372-4806 Antenna.

3. Place the 372-4806 Antenna onto the top of the 394-0745 Mast As or 417-6822 Mast As.

4. Secure the antenna to the mast using the four provided screws.

   Note: Apply thread compound for extra hold.

Mounting the Mast

Illustration 10	g03660755
Mast attached to face plates

Perform the following procedure to mount the mast on the support components:

1. Place the mast on the 385-4505 Bracket As.

2. Attach the mast with two 7K-4667 U-Bolts, 3K-6060 Locknuts, and 8T-4896 Hard Washers at the following locations:

   1. Face plate that is on the 348-8145 Bracket. Refer to Illustration 10.

3. Tighten the U-bolts to 25 ± 6 N·m (18.43 ± 4.42 lb ft).

4. Attach the mast to the 453-1571 Support As with four 158-5052 Half Clamps, two 453-1573 Plate As, four 8T-4198 Bolt (M10×1.5), eight 7X-7729 Washer, and four 8T-0389 Locknut.

5. Place two 158-5052 Half Clamps on the spacers of the 453-1571 Support As.

6. Install the GPS antenna on the new mast. Route the cable through the 348-8145 Bracket and the 394-0745 Mast As. Connect the cable to the antenna.

7. Taking care not to damage the cable, install the new 394-0745 Mast As to the face plate of the 348-8145 Bracket using the 7K-4667 U-Bolts, 3K-6060 Locknuts, and 8T-4896 Hard Washers.

8. Apply remaining two 158-5052 Half Clamps around the 394-0745 Mast As and align with the two installed in Step 5.

9. Install the 453-1573 Plate As over the clamps.

10. Apply the 7X-7729 Washers and insert four 8T-4198 Bolts though the 158-5052 Half Clamps. Tighten the 8T-0389 Locknuts on the bolts to 15 ± 3 N·m (11.06 ± 2.21 lb ft).

    Note: Tighten the bolts to 15 ± 3 N·m (11.06 ± 2.2 lb ft).

    Note: Ensure even tightening on each U-bolt to prevent excess thread exposure.

Illustration 11	g03660756
Completed installation

Illustration 12	g03437571
View from underneath the platform. (2) 3 mm (0.118 inch) fillet welds

Once the installation is complete, the tabs on the 394-0742 Plate must be welded to the platform plate of the truck.

Note: The tabs are modified as per specific truck model platforms.

Once the antenna is attached to the top of the mast, the antenna cable connected to the antenna, and the mast is mounted to the support assembly, the bulk head connector of the antenna cable will be mounted. This will be covered later in this instruction.

Installing the Antenna Mast on an S/N:RBT Truck

Show/hide table

Improper operation of an access platform could result in injury or death. Operators must carry out their duties properly and follow all instructions and guidelines given for the machine and access platform.

Show/hide table

Be sure all personnel are clear of the equipment while the equipment is being lowered. Failure to stay clear of the equipment while the equipment is being lowered may result in personal injury.

Show/hide table

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility.

Note: Welding must be accomplished in accordance with the specifications for welding that are outlined in Special Instruction, REHS1841, "General Welding Procedures".

This procedure is used for the installation of a low precision satellite receiver or a high precision satellite receiver.

Illustration 13	g03437579

The components for the antenna mast are assembled and fixed to the truck platform.

The antenna mast is to be mounted on large Off-Highway mining trucks. The mast extends up from the front access staircase landing. The high precision or low precision antenna will be placed on the top of the mast.

Note: When you access the platform, be sure to observe safe procedures for access. Maintain a three-point contact and/or use a body harness.

Required Parts

The 453-1577 Antenna Mounting Gp contains the 2.3 m (7.545 ft) mast support components, mast, and all required mounting hardware. Refer to Table 14 for the list of parts.

The 468-5005 Antenna Mounting Kit contains the 3 m (9.84 ft) mast support components, mast, and all required mounting hardware. Refer to Table 15 for the list of parts.

The 468-5010 Antenna Mounting Kit contains the 2.3 m (7.545 ft) mast support components, mast, and all required mounting hardware for certain models without stair platform access. Refer to Table 16 for the list of parts.

The 468-5009 Antenna Mounting Kit contains the 3 m (9.84 ft) mast support components, mast, and all required mounting hardware for certain models without stair platform access. Refer to Table 17 for the list of parts.

Table 14

Contents of the 453-1577 Antenna Mounting Gp
Quantity	Part
8	3K-6060 Locknut
8	6V-7744 Locknut
4	7K-4667 U-Bolt
4	8T-4195 Bolt
4	8T-4196 Bolt
24	8T-4896 Hard Washer
1	348-8145 Bracket
1	385-4505 Bracket As
1	394-0742 Plate
1	394-0745 Mast As
1	453-1571 Support As

Table 15

Contents of the 468-5005 Antenna Mounting Kit
Quantity	Part
8	3K-6060 Locknut
8	6V-7744 Locknut
4	7K-4667 U-Bolt
4	8T-4195 Bolt
4	8T-4196 Bolt
24	8T-4896 Hard Washer
1	348-8145 Bracket
1	385-4505 Bracket As
1	394-0742 Plate
1	453-1571 Support As
1	417-6822 Mast As

Table 16

Contents of the 468-5010 Antenna Mounting Kit
Quantity	Part
8	3K-6060 Locknut
8	6V-7744 Locknut
4	7K-4667 U-Bolt
4	8T-4195 Bolt
4	8T-4196 Bolt
24	8T-4896 Hard Washer
1	348-8145 Bracket
1	385-4505 Bracket As
1	394-0742 Plate
1	453-1571 Support As
1	417-6822 Mast As

Table 17

Contents of the 468-5009 Antenna Mounting Kit
Quantity	Part
8	3K-6060 Locknut
8	6V-7744 Locknut
4	7K-4667 U-Bolt
4	8T-4195 Bolt
4	8T-4196 Bolt
24	8T-4896 Hard Washer
1	348-8145 Bracket
1	385-4505 Bracket As
1	394-0742 Plate
1	453-1571 Support As
1	394-0745 Mast As

Antenna Mast Installation

The lower support components are installed on the platform of the truck. The mast is assembled and then mounted on the support components.

The 394-0742 Plate is provided for reinforcement. This component is welded to the truck platform. The tabs on this component are modified to fit the specific truck model.

The installation of the mast is separated into the following procedures:

• Installing the support components

• Mounting the mast

• Installing the antenna and antenna cable

1. If a camera is already installed, remove the two brackets and camera.
   Show/hide table

   Illustration 14	g03437577
   (1) Platform face (2) Weld boss (3) Catwalk support (4) 394-0742 Plate (5) Catwalk support

2. Under the top of the stair platform, measure the distance between the back side of the platform face (1) and the front side of the catwalk support (3).

3. Measuring from the bend of the 394-0742 Plate (4) transfer the measurement from Step 2 onto the 394-0742 Plate (4). Cut the 394-0742 Plate (4) to match the measurements.

   Note: Keep the cutoff pieces of the 394-0742 Plate (4) for use later on in this instruction.

   Show/hide table

   Illustration 15	g03437576
   (A) 175 mm (6.89 inch) (1) Platform face (4) 394-0742 Plate

4. Place the 394-0742 Plate (4) under the top of the stair platform against the platform face (1), catwalk support (3), and the bottom of the catwalk. The edge of the 394-0742 Plate (4) should be 175 mm (6.89 inch) from the edge of the platform face (1). Mark the holes of the 394-0742 Plate (4) on the platform face (1). Drill the holes on the platform face (1). Refer to Illustration 15.

   Note: A weld boss may need to be removed on some machines for the 394-0742 Plate (4) to fit into position. Refer to Illustration 14 callout (2).

5. Place the 394-0742 Plate (4) under the top of the stair platform against the platform face (1), catwalk support (3), and the bottom of the catwalk. Line up the holes and weld 3 mm (0.118 inch) fillet welds along the 394-0742 Plate (4). Refer to Illustration 14 callout (2).

6. Under the top of the stair platform, measure the distance between the back side of the catwalk support (3) to the front side of the catwalk support (5).

7. Use the cutoff pieces of the 394-0742 Plate (4) transfer the measurements from Step 6. Cut the remainder of the 394-0742 Plate (4) to match the measurements from Step 6. Refer to Illustration 14.

8. Place the 394-0742 Plate (4) pieces under the top of the stair platform against catwalk support (3), catwalk support (5) , and the bottom of the catwalk. Line up the pieces with the 394-0742 Plate (4) that was welded in place in Step 5. Weld the 394-0742 Plate (4) pieces with 3 mm (0.118 inch) fillet welds. Refer to Illustration 14.
   Show/hide table

   Illustration 16	g03437575
   Placement of brackets (6) 385-4505 Bracket As (7) 348-8145 Bracket

9. Place the 385-4505 Bracket As (6) over the holes and then place the 348-8145 Bracket (7) over the 385-4505 Bracket As (6), aligning the mounting holes. Mount the two brackets on the deck face plate with four 8T-4896 Hard Washers, four 6V-7744 Locknuts, and four 8T-4196 Bolts. Refer to Illustration 16.

   Note: Do not fully tighten the 8T-4196 Bolts.

10. If a camera is required, then install the camera bracket that was removed in Step 1 on top of the 348-8145 Bracket (7).
    Show/hide table

    Illustration 17	g03437574
    Support components installed on truck platform (4) 394-0742 Plate (6) 385-4505 Bracket As (7) 348-8145 Bracket (8) 453-1571 Support As

11. Place the 453-1571 Support As (8) on top of the 348-8145 Bracket (7) or on top of the camera bracket from Step 10, if necessary. Secure the 348-8145 Bracket (7) with four 8T-4896 Hard Washers, 8T-4195 Bolts, and 6V-7744 Locknuts. Refer to Illustration 17.

12. With all the components loosely positioned on the truck, ensure that the entire assembly is level and then tighten all hardware to 55 ± 10 N·m (40.56 ± 7.37 lb ft).

Installing the Antenna and Antenna Cable

Ensure that the support components are assembled on the truck platform and the antenna is installed on the mast before mounting the mast on the support assembly.

If necessary, cut the bottom of the mast to length so that the mast does not extend more than 10 cm (3.93 inch) above the truck canopy.

Note: The mast is used with either the 167-8720 Satellite Antenna for low precision receivers or the 372-4806 Antenna for mid precision receivers. This section covers the 372-4806 Antenna only. Refer to Special Instruction, REHS7413 for the 167-8720 Satellite Antenna.

Perform the following procedure to install the antenna on the mast:

1. Feed the 424-0877 Cable As with the connector through the bottom of the mast assembly until the cable comes through the top.

2. Screw the connector of the 424-0877 Cable As onto the 372-4806 Antenna.

3. Place the 372-4806 Antenna onto the top of the 394-0745 Mast As or 417-6822 Mast As.

4. Secure the antenna to the mast using the four provided screws.

   Note: Apply thread compound for extra hold.

Mounting the Mast

Illustration 18	g03437573
Mast attached to face plates (6) 385-4505 Bracket As (8) 453-1571 Support As

Perform the following procedure to mount the mast on the support components:

1. Place the mast on the 385-4505 Bracket As.

2. Attach the mast with two 7K-4667 U-Bolts, 3K-6060 Locknuts, and 8T-4896 Hard Washers at the following locations:

   1. Face plate that is on the 348-8145 Bracket. Refer to Illustration 18.

3. Tighten the U-bolts to 25 ± 6 N·m (18.43 ± 4.42 lb ft).

4. Attach the mast to the 453-1571 Support As with four 158-5052 Half Clamps, two 453-1573 Plate As, four 8T-4198 Bolt (M10×1.5), eight 7X-7729 Washer, and four 8T-0389 Locknut.

5. Place two 158-5052 Half Clamps on the spacers of the 453-1571 Support As.

6. Install the GPS antenna on the new mast. Route the cable through the 348-8145 Bracket and the 394-0745 Mast As. Connect the cable to the antenna.

7. Taking care not to damage the cable, install the new 394-0745 Mast As to the face plate of the 348-8145 Bracket using the 7K-4667 U-Bolts, 3K-6060 Locknuts, and 8T-4896 Hard Washers.

8. Apply remaining two 158-5052 Half Clamps around the 394-0745 Mast As and align with the two installed in Step 5.

9. Install the 453-1573 Plate As over the clamps.

10. Apply the 7X-7729 Washers and insert four 8T-4198 Bolts though the 158-5052 Half Clamps. Tighten the 8T-0389 Locknuts on the bolts to 15 ± 3 N·m (11.06 ± 2.21 lb ft).

    Note: Tighten the bolts to 15 ± 3 N·m (11.06 ± 2.2 lb ft).

    Note: Ensure even tightening on each U-bolt in order to prevent excess thread exposure.

Illustration 19	g03660756
Completed Installation

Installing the Antenna Mast on a S/N:JRP Truck

Show/hide table

Improper operation of an access platform could result in injury or death. Operators must carry out their duties properly and follow all instructions and guidelines given for the machine and access platform.

Show/hide table

Be sure all personnel are clear of the equipment while the equipment is being lowered. Failure to stay clear of the equipment while the equipment is being lowered may result in personal injury.

Show/hide table

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility.

Note: Welding must be accomplished in accordance with the specifications for welding that are outlined in Special Instruction, REHS1841, "General Welding Procedures".

This procedure is used for the installation of a low precision satellite receiver or a high precision satellite receiver.

Illustration 20	g03437580
Mast and antenna installed (1) Mast and antenna

The components for the antenna mast are assembled and fixed to the truck platform.

The antenna mast is to be mounted on large Off-Highway Mining Trucks. The mast extends up from the front access staircase landing. The high precision or low precision antenna will be placed on the top of the mast.

Note: When you access the platform, be sure to observe safe procedures for access. Maintain a three-point contact and/or use a body harness.

Required Parts

The 468-5006 Antenna Mounting Kit is required for the JRP truck installation. The 468-5006 Antenna Mounting Kit contains the 2.3 m (7.54 ft) master support components, mast, and all required mounting hardware. Refer to Table for the list of parts.

Table 18

Contents of the 468-5006 Antenna Mounting Kit
Quantity	Part
4	3K-6060 Locknut
6	6V-7687 Locknut
4	6V-7744 Locknut
2	7K-4667 U-Bolt
8	7X-7729 Washer
4	8T-0389 Locknut
6	8T-4183 Bolt
4	8T-4195 Bolt
4	8T-4196 Bolt
4	8T-4198 Bolt
12	8T-4821 Washer
16	8T-4896 Hard Washer
4	158-5052 Half Clamp
1	348-8145 Bracket
1	385-4505 Bracket As
1	394-0745 Mast As
1	434-3214 Bracket As
1	434-3218 Bracket
1	453-1571 Support As
2	453-1573

Antenna Mast Installation

Illustration 21	g03437582
Mast and antenna installed (1) Mast and antenna

Table 19

Point	Dimension
A	174.5 mm (6.87 inch)
B	71.5 mm (2.81 inch)
C	70 mm (2.76 inch)

Perform the following procedure:

1. Use Illustration 21 and Table 19 to locate hole (1) and hole (2) on the left front of the machine.

2. Drill a 13.5 mm (0.53 inch) hole in the location of hole (1) and hole (2).

3. Mount the 434-3214 Bracket As level to the left front of the machine with two 8T-4183 Bolts, four 8T-4821 Washers, and two 6V-7687 Locknuts.

4. Use the 434-3214 Bracket As and mark the remaining holes (3), (4), (5), and (6).

5. Drill a 13.5 mm (0.53 inch) hole the remaining holes that were marked in Step 4.

6. Install one 8T-4183 Bolt, two 8T-4821 Washers, and one 6V-7687 Locknut in hole (3).
   Show/hide table

   Illustration 22	g03437583
   View from under the catwalk of the truck. (7) 434-3214 Bracket As (8) 434-3218 Bracket

7. Place the 434-3218 Bracket (8) under the catwalk on the left front side of the machine. Line the three holes of the 434-3218 Bracket (8) with holes (4), (5), and (6) that were drilled in Step 5. Use three 8T-4183 Bolts, six 8T-4821 Washers, and three 6V-7687 Locknuts to finish securing the 434-3214 Bracket As (7) and the 434-3218 Bracket (8) to the machine.
   Show/hide table

   Illustration 23	g03437585
   (8) 434-3218 Bracket (9) Catwalk support

8. Weld the 434-3218 Bracket (8) to the catwalk support (9). Refer to Illustration 23.
   Show/hide table

   Illustration 24	g03437586
   Placement of brackets (10) 385-4505 Bracket As (11) 348-8145 Bracket

9. Place the 385-4505 Bracket As (10) on the front of the 434-3214 Bracket As (7), then place the 348-8145 Bracket (11) over the 385-4505 Bracket As (10). Mount the two brackets to the 434-3214 Bracket As (7) with four 8T-4896 Hard Washers, four 6V-7744 Locknuts, and four 8T-4196 Bolts. Refer to Illustration 24.

   Note: Do not fully tighten the 8T-4196 Bolts.

   Show/hide table

   Illustration 25	g03437588
   Support components installed on truck platform (10) 385-4505 Bracket As (11) 348-8145 Bracket (12) 453-1571 Support As

10. Place the 453-1571 Support As (12) on top of the 348-8145 Bracket (11). Secure the 348-8145 Bracket (11) with four 8T-4896 Hard Washers, 8T-4195 Bolts, and 6V-7744 Locknuts. Refer to Illustration 25.

11. With all the components loosely positioned on the truck, ensure that the entire assembly is level and then tighten all hardware to 55 ± 10 N·m (40.56 ± 7.37 lb ft).

Installing the Antenna and Antenna Cable

Ensure that the support components are assembled on the truck platform and the antenna is installed on the mast before mounting the mast on the support assembly.

If necessary, cut the bottom of the mast to length so that the mast does not extend more than 10 cm (3.93 inch) above the truck canopy.

Note: The mast is used with either the 167-8720 Satellite Antenna for low precision receivers or the 372-4806 Antenna for mid precision receivers. This section covers the 372-4806 Antenna only. Refer to Special Instruction, REHS7413 for the 167-8720 Satellite Antenna.

Perform the following procedure to install the antenna on the mast:

1. Feed the 424-0877 Cable As with the connector through the bottom of the mast assembly until the cable comes through the top.

2. Screw the connector of the 424-0877 Cable As onto the 372-4806 Antenna.

3. Place the 372-4806 Antenna onto the top of the 394-0745 Mast As or 417-6822 Mast As.

4. Secure the antenna to the mast using the four provided screws.

   Note: Apply thread compound for extra hold.

Mounting the Mast

Illustration 26	g03660755
Mast attached to face plates (10) 385-4505 Bracket As (12) 453-1571 Support As

Perform the following procedure to mount the mast on the support components:

1. Place the mast on the 385-4505 Bracket As.

2. Attach the mast with two 7K-4667 U-Bolts, 3K-6060 Locknuts, and 8T-4896 Hard Washers at the following locations:

   1. Face plate that is on the 348-8145 Bracket. Refer to Illustration 26.

3. Tighten the U-bolts to 25 ± 6 N·m (18.43 ± 4.42 lb ft).

4. Attach the mast to the 453-1571 Support As with four 158-5052 Half Clamps, two 453-1573 Plate As, four 8T-4198 Bolt (M10×1.5), eight 7X-7729 Washer, and four 8T-0389 Locknut.

5. Place two 158-5052 Half Clamps on the spacers of the 453-1571 Support As.

6. Install the GPS antenna on the new mast. Route the cable through the 348-8145 Bracket and the 394-0745 Mast As. Connect the cable to the antenna.

7. Taking care not to damage the cable, install the new 394-0745 Mast As to the face plate of the 348-8145 Bracket using the 7K-4667 U-Bolts, 3K-6060 Locknuts, and 8T-4896 Hard Washers.

8. Apply remaining two 158-5052 Half Clamps around the 394-0745 Mast As and align with the two installed in Step 5.

9. Install the 453-1573 Plate As over the clamps.

10. Apply the 7X-7729 Washers and insert four 8T-4198 Bolts though the 158-5052 Half Clamps. Tighten the 8T-0389 Locknuts on the bolts to 15 ± 3 N·m (11.06 ± 2.21 lb ft).

    Note: Tighten the bolts to 15 ± 3 N·m (11.06 ± 2.2 lb ft).

    Note: Ensure even tightening on each U-bolt to prevent excess thread exposure.

Illustration 27	g03660756
Completed installation

Installing the Antenna Bracket on a Non-Truck or a Non-End Dump Truck Configuration

Table 20

343-8431 Antenna Mounting Gp
Quantity	Part
1	2D-0388 Grommet
7.62 m	343-8460 Conduit
1	371-2200 Mounting Bracket
1	443-1348 Block

Note: Welding must be accomplished in accordance with the specifications for welding that are outlined in Special Instruction, REHS1841, "General Welding Procedures".

The procedures outlined in this section are applicable to the Mid Precision 372-4806 Antenna and the Low Precision 167-8720 Satellite Antenna.

Perform the following procedure to mount the antenna on a non-truck:

1. Determine the mounting location for the GPS antenna on the roof of the cab or other rigid support structure. The mounting location should be away from the radio and the location should have a clear view to the sky.

   Note: The antenna should be mounted on the highest point of the machine to allow for sufficient satellite visibility.

2. Weld the 443-1348 Block onto the selected mounting location.

3. Secure the 167-8720 Antenna or the 372-4806 Antenna to the 371-2200 Mounting Plate with the following procedure:

   1. Remove the nut, the metal washer, and the nylon washer that are on the underside of the 167-8720 Antenna.

      Note: The metal washer that was removed in Step 3a is not required.

   2. Position the nylon washer on the underside of the 371-2200 Mounting Plate when installing the 167-8720 Antenna.

   3. Place the 167-8720 Antenna or the 372-4806 Antenna on top of the 343-8461 Mounting Plate.

   4. Fasten the nut on the underside of the 167-8720 Antenna or the provided screws for the 372-4806 Antenna. Ensure that the antenna is secure. Apply thread compound for extra hold.

      The nylon washer ensures that the antenna is electrically isolated from the machine.

4. After the antenna cable is installed, it will be connected to the 167-8720 Antenna or the 372-4806 Antenna.

5. Cover the cable with the 343-8460 Conduit.

Large F Series Mining Trucks, 793, 795, and 797 without Cab Ethernet Harness

The following installation procedures are applicable to these models:

• SSP1-508

• RBT1-167

• EMD1-76

• ERM1-213

• LAJ1-315

• WSP1-112

Installation for large mining trucks without a factory cab Ethernet harness installed will require the following:

Note: Software supporting TMAC and iDesk parameters must be installed on the VIMS Main and Applications Modules prior to installing Fleet onboard hardware.

Table 21

Quantity	Part
1	425-8650 Communication-Kit (GPS Receiver and Antenna Kit)
1	460-8966 Wiring Kit (Base Kit)
1	462-5010 Monitor Kit (New Installation) or 451-2596 Monitor Kit (Upgrade Installation) and 448-6966 Cable As (when used with Object Detection) (Display Kit) (If not already equipped)
1	450-5306 Display Mounting Kit (Overhead display) or 450-5307 Display Mounting Kit (pedestal-mounted display) (If not already equipped)
1	437-4693 Adapter Kit(1)
1	425-8645 Switch Kit(1)
1	443-2097 Adapter Kit(2)

(1)	Used for CAT Ethernet switches
(2)	Used for Non-CAT Ethernet switch

Table 22

462-5010 Monitor Kit (TOPE)
Quantity	Part
1	459-2220 Monitor Display Gp
1	461-1536 Monitor Software Gp

Table 23

450-5306 Display Mounting Kit (LMT Overhead)
Quantity	Part
4	6V-5683 Bolt
2	6V-8225 Nut
2	7K-1181 Cable Strap
2	8T-4121 Hard Washer
2	8T-4136 Bolt
4	9X-2038 Washer
2	9X-2045 Screw
4	114-6658 Washer
2	132-5789 Clip
1	362-1249 Bracket
1	398-1744 Bracket As

Table 24

460-8966 Wiring Kit (VIMS 3G PRE-SERIAL)
Quantity	Part
1	2D-0388 Grommet
15	3S-2093 Cable Strap
1	6T-3642 Circuit Breaker As
15	7K-1181 Cable Strap
1	167-8984 Battery Gp
1	343-8444 Wiring Harness
1	343-8446 Battery Cable Gp
1	343-8455 Battery Mounting Gp
1	343-8457 Power Harness As
1	433-9728 Film (ANSI)
1	433-9730 Film (ISO)
1	440-4685 Wiring Harness
1	450-9668 Power Harness As

Table 25

425-8650 Communication-Kit (MS352 VIMS 3G-F SERIES)
Quantity	Part
8	121-9940 Washer
1	343-8450 Wiring Mounting Gp
1	318-7412 Bracket As
1	371-7044 Communication Electronics Gp
1	372-4806 Antenna
1	378-7957 Wiring Harness
1	424-0876 Cable As
2	424-0877 Cable As
2	440-5480 Wiring Harness
4	6B-4540 Nut
4	6V-2480 Screw
3	8T-4121 Hard Washer
3	8T-4137 Bolt
4	8T-4138 Bolt
4	9X-8256 Washer

Table 26

ETHERNET SWITCH AND ADAPTER
425-8645 Switch Kit (CAT ETHERNET SWITCH)
Quantity	Part
1	362-0169 Electronic Control Module
1	378-7960 Wiring Harness
1	378-7961 Power Harness As
4	8C-8451 Bolt
8	8C-5607 Isolation Mount
4	8C-5608 Spacer
4	9X-6165 Washer
443-2097 Adapter Kit (Third-Party Radio)
1	382-0995 Communication Cable As
1	419-5974 Adapter As
1	435-9854 Seal Adapter
437-4693 Adapter Kit (NON CAT ETHERNET SW)
4	382-0995 Communication Cable As
4	419-5974 Adapter As
4	435-9854 Seal Adapter

Component Installation

This section contains installation procedures for the following components:

• Display Kit

• Display Mounting Kit

• Base Kit

• GPS Receiver and Antenna Kit

• Ethernet Switch and Adapter

The Base Kit contains the following components:

• Power Connections

• Mounting the Backup battery

• VIMS Connection

• Display Harness

The Ethernet Switch and Adapter contains the following components:

• 425-8645 Switch Kit

• 443-2097 Adapter Kit (Cat Switch to third-party radio)

• 437-4693 Adapter Kit ( Non-Cat Switch)

Display Kit and Display Mounting Kit

Reference: Refer to Schematic, UENR7501, "MineStar Onboard System 4.3 Electrical System" and appropriate machine wiring schematics.

Illustration 28	g03852632
Monitor display group

Base Kit Installation

Power Connections

Perform the following procedure to make the power connections.

Illustration 29	g03405720
(1) Breaker

1. Drill two 12.7 mm (0.5 inch) holes and mount the two 6T-3642 Circuit Breaker As (1) using the template provided.

2. Install appropriate sized ring terminals to the unfinished ends of the 343-8446 Power Cable. Connect the ground (229-BK(Black)) to a machine ground stud using a ring terminal.

   Note: Refer to Special Instruction , M0078288, "Adding a 20 Amp Maximum Accessory Power Circuit to the Cab on Certain F Series Large Off-Highway Trucks" for making connections for main power. Do not connect to the main power relay studs.

3. Connect the pre-crimped ends of the 343-8446 Power Cable to the Breaker As (1). The first Breaker As will have the wire ( 105-BR(Brown)) the other will have the wire (101 -RD(Red)) connected.

4. Connect the terminal ends of the 343-8444 Power Cable to the breakers (1) corresponding to step 4. Connect the ground (229-BK(Black)) spade terminal to the spade receptacle. The 3-pin DT connectors will be connected to the MPGPS, Display, and Ethernet switch later in this instruction.

VIMS Connections

Perform the following steps to make the VIMS Connection.

Note: The machines VIMS software will need configured once the Fleet onboard hardware installation is complete. Refer to the onboard VIMS installation and configuration guide for additional information.

Illustration 30	g03405760
(39) VIMS Service Port

1. Remove the jam nut from the VIMS Service Port connector and remove the VIMS Service Port connector.

2. Install the 440-4685 Wiring Harness (41) receptacle"VV-C2" (42) into the location of the Service Port removed in Step 1 using the hardware that was also removed. Connect the plug "VV-C1" (40) into the service port removed in Step 1 and secure as needed.

3. Later in this instruction the connections of the receptacle"VV-C3" (43) and receptacle "VV-C4" (44) to an Ethernet switch will be covered.

Display Harness Installation

Illustration 31	g03405731
(17) Display Harness

Illustration 32	g03852245
(5) Ethernet connector (6) Video connector (7) Power connector (8) CDL and USB connection

1. Install the display harness (17). Starting at the display end with the headliner removed, route the harness overhead to the right-hand side of the cab and down the rear cab pillar toward the 343-8444 Power Cable installed previously.

2. Make the power connections. The Power connector "CG-C5" will be connected to one of the two power plugs of the 343-8444 Power Cable previously installed.

3. At the display end, make the power and Ethernet connections.

   1. For machines without Object Detection installed or machine running Object Detection on a separate display, secure the back connectors "CG-G2". Refer to Illustration 32.

   2. For machines with Object Detection installed if both Fleet and Object Detection are to be installed on a single display, the connectors "CG-C7" and "CG-C8" Object Detection receptacle will be used to combine the functionality of Object Detection and Fleet. Connect the power plug of the Object Detection harness to the "CG-C8" receptacle. Connect the CDL connector of the Object Detection harness to the "CG-C7" receptacle. The existing camera cable harness must be replaced with the 448-6966 Cable As. Remove and replace the existing camera cable harness and connect the 448-6966 Cable As to the "A" connector of the display. Refer to Illustration 32.

4. The Ethernet connection of "CG-C6" will be covered later in this instruction.

Note: The functionalities of Object Detection and Fleet onboard running on a single display is supported in Onboard software versions 3.1 and later only and will require the appropriate TopeConfig.txt file and TopeWinCfg.txt. See the MineStar section of the SIS Web Downloads for the default configuration files.

Note: These labels should be applied in an area visible to anyone operating the machine.

• Apply the 433-9928 Plate and 433-9930 Plate labels in an area visible to the operator.

GPS Satellite Receiver and Antenna Kit

This section covers installation of the 371-7044 Satellite Receiver Gp, MS352. The 395-1067 Satellite Receiver, MS952 can be used in place of the 371-7044 Satellite Receiver Gp. Refer to Special Instruction, REHS8804 for instructions on the installation of the 395-1067 Satellite Receiver.

Interior parts such as the buddy seat and rear panels will need to be removed during the hardware installation process. Refer to the machine-specific assembly and disassembly manual for more details.

Perform the following procedure:

1. Install the 318-7412 Bracket As to the bosses in the rear of the cab using the 8T-4121 Hard Washer and 8T-4137 Bolt provided in the kit.

2. Mount the 371-7044 Satellite Receiver Gp (GPS) to the 318-7412 Bracket As using the 8T-4138 Bolt and 9X-8256 Washer.
   Show/hide table

   Illustration 33	g03430926
   (2) GPS and GPS plate location

3. Drill a 12.7 mm (0.5 inch) hole at a location that the 424-0877 Coaxial Cable As will pass through the cab. Install the bulkhead connector of the 424-0877 Coaxial Cable As into this hole.

4. Route the cable back towards the GPS antenna mast.

5. The 424-0876 Cable As will be installed between the GPS receiver and the bulk head connector.

6. The 372-4806 Antenna was installed with the installation of the GPS mast and will have a 424-0877 Coaxial Cable As attached. The bulk head connection of this cable should be made in an area near the mast and the 424-0877 Coaxial Cable As running from the cab towards the mast should be connected to this bulk head connection.
   Show/hide table

   Illustration 34	g03697020

7. Locate the 378-7957 Wiring Harness (7).
   Show/hide table

   Illustration 35	g03430929
   (5) 419-5974 Adapter (6) 382-0995 Network Cable As (7) 378-7957 Wiring Harness (8) Resistor (9) Plug"TP-C1" (10) Connector"TP-C6" (11) TP-C8 (12) 435-9854 Connector Adapter

8. Connect the plug “TP-C1” (9) to the 371-7044 Satellite Receiver Gp (GPS) (3). Route the harness through the grommet (4) into the cab.
   Show/hide table

   Illustration 36	g03437637
   (3) Receiver (4) Grommet

9. With the cover removed from the center console connector "TP-C8" will be routed to the CAN resistor location in center console and will connect to the connector "MC-C62". The eight pin to three pin CAN resistor will need to be disconnected prior to connection of the MPGPS harness.

10. Connect "TP-C8" to "MC-C62".

11. Install the CAN resistor into the resistor location (8) of the 378-7957 Wiring Harness.
    Show/hide table

    Illustration 37	g03429063
    (13) "TP-C8" and "MC-C62" Connection

12. Connector "TP-C6" (10) will be installed in a 25.4 mm (1 inch) hole drilled at the service connector location in the cab.

The connection of connector "TP-C7" to an Ethernet switch will be covered in the Ethernet Switch and Adapter section of this manual.

Ethernet Switch and Adapter

Two hardware options exist for the Ethernet switch of a Fleet onboard installation.

• Caterpillar five port unmanaged switch. Requires 425-8645 Switch Kit and 443-2097 Adapter Kit.

• Customer provided third-party switch. Requires 437-4693 Adapter Kit.

Caterpillar Five Port Unmanaged Ethernet Switch

Illustration 38	g03405839
(23) 419-5974 Adapter (24) 435-9854 Connector Adapter

Perform the following procedure:

1. Locate a suitable mounting location for the 362-0169 Electronic Control Module and mount using the four 8C-8451 Bolts, eight 8C-5607 Isolation Mounts, four 8C-5608 Spacers, and four 9X-6165 Washers provided.

2. Install the 378-7960 Wiring Harness on the 362-0169 Electronic Control Module.

3. Make the power connection for the module by connecting the unused plug of the 343-8444 Power Cable into the 378-7960 Wiring Harness. If an extra power connection is needed, install the 378-7961 Power Harness As connector between the 378-7960 Wiring Harness and the 343-8444 Power Cable.

4. For the display Ethernet connection, connect the plug of the 378-7960 Wiring Harness to the "CG-C6" receptacle of the 450-9668 Power Harness As installed with the base kit.

5. For the GPS receiver connection to Ethernet, connect the plug of the 378-7960 Wiring Harness to the "TP-C7" receptacle of the 378-7957 Wiring Harness.

6. For the VIMS connection to Ethernet, connect the receptacle "VV-C3" (43) to the plug of the 378-7960 Wiring Harness and receptacle "VV-C4" (44) to the plug of the 378-7960 Wiring Harness. If extra cable length is needed, use the 440-5480 Wiring Harness provided in the base kit.

7. For the connection to the customer supplied radio, connect the plug of the 378-7960 Wiring Harness to the receptacle of the 419-5974 Connector Adapter of the 443-2097 Adapter Kit. Connect to the adapter to the customer radio with customer provided Cat 5 or better Ethernet cable. Use the 435-9854 Connector Adapter for protection when making this connection.

Customer Provided Ethernet Switch

Illustration 39	g03429067
Large Mining Truck without Cab Ethernet Harness (48) Radio (49) Ethernet Switch (50) 378-7960 Wiring Harness (51) 440-5480 Wiring Harness (52) 459-2220 Electronic Control Gp (53) Machine Display Harness if equipped with Object Detection (54) 377-5555 Wiring Harness (55) 265-8147 Wiring Harness (56) 167-8984 Battery Gp Optional backup battery. Not Required. (57) 343-8446 Power Cable, 343-8444 Power Cable , and 6T-3642 Circuit Breaker As (58) 435-9854 Connector Adapter (59) 419-5974 Adapter (60) 382-0995 Network Cable As (61) 378-7957 Wiring Harness (62) 371-7044 Satellite Receiver Gp (63) 424-0876 Cable As and 424-0877 Coaxial Cable As (64) 372-4806 Antenna (65) 440-4685 Wiring Harness

Using the parts provided in the 437-4693 Adapter Kit make the following connections:

1. For the display Ethernet connection, connect a 419-5974 Adapter As to a 382-0995 Network Cable As. Then connect the 382-0995 Network Cable As to the "CG-C6" receptacle of the 450-9668 Power Harness As installed with the base kit. Make the connection to the customer switch with customer provided Cat 5 or better Ethernet cable. Use the 435-9854 Seal Adapter for protection when making this connection.

2. For the GPS receiver connection to Ethernet, connect a 419-5974 Connector Adapter to a 382-0995 Network Cable As. Then connect the 382-0995 Network Cable As to the "TP-C7" receptacle of the 378-7957 Wiring Harness. Make the connection to the customer switch with customer provided Cat 5 or better Ethernet cable. Use the 435-9854 Connector Adapter for protection when making this connection.

3. For the VIMS connection to Ethernet, make two adapters by connecting two 419-5974 Connector Adapters to two 382-0995 Network Cable As. Then connect the two 382-0995 Network Cable As to the "VV-C3" (43) and "VV-C4" (44) of the 440-4685 Wiring Harness. If extra cable length is needed, use the 440-5480 Wiring Harness provided in the base kit.

Large F Series Mining Trucks, 793, 795, and 797 with Cab Ethernet Harness

The following installation procedures are applicable to these models:

• SSP509-UP

• RBT168-UP

• EMD77-UP

• ERM214-UP

• LAJ316-UP

• WSP113-UP

Installation for Large mining trucks with a factory cab Ethernet harness installed will require the following:

Note: Software supporting TMAC and iDesk parameters must be installed on the VIMS Main and Applications Modules prior to installing Fleet onboard hardware.

Table 27

Quantity	Part Number	Description
1	425-8650	Communication-Kit (GPS Receiver and Antenna Kit)
1	460-8968	Wiring Kit (Base Kit)
1	462-5010	Monitor Kit (Display) (If not already equipped)
1	450-5306	Display Mounting Kit (Display Mounting Kit) (If not already equipped)
1	437-4693	Adapter Kit (Adapter Kit Non-Cat Switch)
1	425-8645	Wiring Kit(1)
1	437-4693	Adapter Kit(2)
1	443-2097	Adapter Kit(2)

(1)	Used for CAT Ethernet switches
(2)	Used for Non-CAT Ethernet switch

Table 28

462-5010 Monitor Kit (TOPE)
Quantity	Part Number	Description
1	459-2220	Electronic Control Gp
1	461-1536	Monitor Software Gp

Table 29

450-5306 Display Mounting Kit (LMT Overhead)
Quantity	Part Number	Description
4	6V-5683	Bolt
2	6V-8225	Nut
2	7K-1181	Cable Strap
2	8T-4121	Hard Washer
2	8T-4136	Bolt
4	9X-2038	Washer
2	9X-2045	Screw
4	114-6658	Washer
2	132-5789	Clip
1	362-1249	Bracket
1	398-1744	Bracket As

Table 30

460-8968 Wiring Kit (Post Serial Break-Tope)
Quantity	Part Number	Description
1	2D-0388	Grommet
15	3S-2093	Cable Strap
15	7K-1181	Cable Strap
1	433-9728	Film (ANSI)
1	433-9730	Film (ISO)
1	440-2318	Lighting Harness As
1	440-5481	Wiring Harness
1	440-5482	Wiring Harness

Table 31

425-8650 Communication-Kit (MS352 VIMS 3G-F Series)
Quantity	Part Number	Description
8	121-9940	Washer
1	343-8450	Wiring Mounting Gp
1	318-7412	Bracket As
1	371-7044	Satellite Receiver Gp
1	372-4806	Antenna
1	378-7957	Wiring Harness
1	424-0876	Cable As
2	424-0877	Cable As
2	440-5480	Wiring Harness
4	6B-4540	Nut
4	6V-2480	Screw
3	8T-4121	Hard Washer
3	8T-4137	Bolt
4	8T-4138	Bolt
4	9X-8256	Washer

Table 32

Ethernet Switch and Adapter
425-8645 Switch Kit (Cat Ethernet Switch)
Quantity	Part Number	Description
1	362-0169	Electronic Control Module
1	378-7960	Wiring Harness
1	378-7961	Power Harness As
4	8C-8451	Bolt
8	8C-5607	Isolation Mount
4	8C-5608	Spacer
4	9X-6165	Washer
443-2097 Adapter Kit (Third-Party Radio)
1	382-0995	Network Cable As
1	419-5974	Connector Adapter
1	435-9854	Connector Adapter
437-4693 Adapter Kit ( Non-Cat Ethernet Switch)
4	382-0995	Network Cable As
4	419-5974	Connector Adapter
4	435-9854	Connector Adapter

Component Installation

This section contains installation procedures for the following components:

• Display Kit

• Display Mounting Kit

• Base Kit

• GPS Receiver and Antenna Kit

• Ethernet Switch and Adapter

The Base Kit contains the following components:

• Power Connections

• Mounting the Backup battery

• VIMS Connection

• Display Harness

The Ethernet Switch and Adapter contains the following components:

• 425-8645 Switch Kit

• 443-2097 Adapter Kit (Cat Switch to third-party radio)

• 437-4693 Adapter Kit (Non-Cat Switch)

Display Kit and Display Mounting Kit

Reference: Refer to Schematic, UENR7501, "MineStar Onboard System 4.3 Electrical System" and appropriate machine wiring schematics.

Illustration 40	g03852632
Monitor display group

Perform the following procedure:

1. Attach the 362-1249 Bracket to the bracket already installed in the truck using two 8T-4138 Bolts, two 6V-8225 Nuts, and two 096-6166 Hard Washers.

2. Attach the 459-2220 Electronic Control Gp to the 362-2231 Bracket As using the screws provided in the display kit.

3. Attach the 362-1249 Bracket to the 362-2231 Bracket As using two 8T-4136 Bolts, two 5P-0537 Hard Washers, and two 096-6166 Hard Washers.

Base Kit

Power Connections

Perform the following procedure to make the power connections.

Install the 440-2318 Lighting Harness As by performing the following procedure.

Note: Prior to harness installation the buddy seat and cover panels will need to be removed. Refer to the machine-specific assembly and disassembly guide for more details on removal of these components.

Illustration 41	g03405845
(31) Ground Terminals (32) "CN-C7" (33) "MC-108"

1. Locate the connector "CN-C7" (32) of the display harness and disconnect from "MC-108" (33) of the cab harness.

2. Connect the plug "M-C2" of the 440-2318 Lighting Harness As (36) into the receptacle "CN-C7" of the display harness.

3. Connect the plug "MC-108" (33) into the receptacle "MC-C1" of the 440-2318 Lighting Harness As (36).

4. Connect the ring terminal "M-T1" to the machine ground.

5. Connections to the backup battery will be covered in the next section.

VIMS Connections

Perform the following procedure to make the VIMS Connection

Note: The machines VIMS software will need to be configured once the Fleet onboard hardware installation is complete. Refer to the onboard VIMS installation and configuration guide for additional information.

Show/hide table

Illustration 42	g03405857
(43) "ME-C19" (44) "ME-C1"

1. Locate the "ME-C19" (41) and "ME-C1" (41) connection in the front electronics bay and disconnect.

2. Install the 440-5481 Wiring Harness to the connector "ME-C19" by connecting the eight-pin receptacle of the 440-5481 Wiring Harness (48) to the Connector "ME-C19".

3. Install the 440-5482 Wiring Harness to the "ME-C1" connector by connecting the eight-pin plug of the 440-5482 Wiring Harness to the connector "ME-C1".

These machines are equipped with factory display Ethernet harnesses. No retrofit harness is required.

Note: These labels should be applied in an area visible to anyone operating the machine.

• Apply the 433-9928 Plate and 433-9930 Plate labels in an area visible to the operator.

GPS Receiver and Antenna Kit

This section covers installation of the 371-7044 Satellite Receiver Gp. The 395-1067 Satellite Receiver can be used in place of the 371-7044 Satellite Receiver Gp. Refer to Special Instruction, REHS7413 for instructions on the installation of the 395-1067 Satellite Receiver.

Interior parts such as the buddy seat and rear panels will need to be removed during the hardware installation process. Refer to the machine-specific assembly and disassembly manual for more details.

Perform the following procedure:

1. Install the 318-7412 Bracket As to the bosses in the rear of the cab using the 8T-4121 Hard Washer and 8T-4137 Bolt provided in the kit.

2. Mount the 371-7044 Satellite Receiver Gp (GPS) to the 318-7412 Bracket As using the 8T-4138 Bolt and 9X-8256 Washer.
   Show/hide table

   Illustration 43	g03430926
   (2) GPS and GPS plate location

3. Drill a 12.7 mm (0.5 inch) hole at a location so that the 424-0877 Coaxial Cable As will pass through the cab. Install the bulkhead connector of the 424-0877 Coaxial Cable As into this hole.

4. Route the cable back towards the GPS antenna mast.

5. The 424-0876 Cable As will be installed between the GPS receiver and the bulk head connector.

6. The 372-4806 Antenna was installed with the installation of the GPS mast and will have a 424-0877 Coaxial Cable As attached. The bulk head connection of this cable should be made in an area near the mast and the 424-0877 Coaxial Cable As running from the cab towards the mast should be connected to this bulk head connection.
   Show/hide table

   Illustration 44	g03697020

7. Locate the 378-7957 Wiring Harness (7).
   Show/hide table

   Illustration 45	g03430929
   (5) 419-5974 Adapter (6) 382-0995 Network Cable As (7) 378-7957 Wiring Harness (8) Resistor (9) Plug"TP-C1" (10) Connector"TP-C6" (11) TP-C2 (12) 435-9854 Connector Adapter

8. Connect the plug "TP-C1" (9) to the 371-7044 Satellite Receiver Gp (GPS) (3). Route the harness through the grommet (4) into the cab.
   Show/hide table

   Illustration 46	g03437637
   (3) Receiver (4) Grommet

9. With the cover removed from the center console connector "TP-C8" will be routed to the CAN resistor location in center console and will connect to the connector "MC-C62". The eight pin to three pin CAN resistor will need to be disconnected prior to connection of the MPGPS harness.

10. Connect "TP-C8" to "MC-C62".

11. Install the CAN resistor into the resistor location (8) of the 378-7957 Wiring Harness.
    Show/hide table

    Illustration 47	g03429063
    (13) "TP-C8" and "MC-C62" Connection

12. Connector "TP-C6" (10) will be installed in a 25.4 mm (1 inch) drilled at the service connector location in the cab.

The connection of connector "TP-C7" to an Ethernet switch will be covered in the Ethernet Switch and Adapter section of this manual.

Ethernet Switch and Adapter

Two hardware options exist for the Ethernet switch of a Fleet onboard installation.

• Caterpillar five port unmanaged switch. Requires 425-8645 Switch Kit and 443-2097 Adapter Kit.

• Customer provided third-party switch. Requires 437-4693 Adapter Kit.

Caterpillar Five Port Unmanaged Ethernet Switch

Install and perform the following connections using the parts provided in the 425-8645 Switch Kit and 443-2097 Adapter Kit.

1. For machines with the cab Ethernet harness the Caterpillar five port Ethernet switch will be mounted to the side of the VIMS Application Module. Mount the Ethernet Switch with the four 8C-8451 Bolts, eight 8C-5607 Isolation Mounts, four 8C-5608 Spacers, and four 9X-6165 Washers provided.

2. Install the 378-7960 Wiring Harness on the 362-0169 Electronic Control Module.
   Show/hide table

   Illustration 48	g03429448
   (38) 440-5481 Wiring Harness and 440-5482 Wiring Harness connections to the Switch Harness (39) 378-7960 Wiring Harness (42) Power Connection from 440-5481 Wiring Harness to 378-7960 Wiring Harness (41) "ME-C1" and "ME-C19" connections (40) 362-0169 Electronic Control Module

3. Connect the 3-pin DT plug of the 440-5481 Wiring Harness (38) to the 3-pin DT receptacle of the 378-7960 Wiring Harness. If an extra power connection is needed, install the 378-7961 Power Harness As connector between the 378-7960 Wiring Harness and the 440-5481 Wiring Harness.

   Note: This connection will provide power for the Ethernet switch. Harness part numbers 378-7960 Wiring Harness will have wiring populated for key switch power. Often unswitched power is preferred for the Ethernet switch to prevent initialization issues with VIMS and other devices. Move the wire in position "C" 105-BR(Brown)to position "A". If unswitched power is desired, harness with a part number of 378-7960 Wiring Harness will have the unswitched power wire populated.

   Show/hide table

   Illustration 49	g03405831
   Connector "ME-C15" after Rework

4. For the display Ethernet connection the wire positions of the "ME-C15" the connector must be wired to allow for connectivity to the Ethernet Switch. Refer to Illustration 49 and the table below for the correct wiring positions. If the wiring does not match the table and illustration, the following rework must be applied.

   1. Locate the receptacle "ME-C15" in the front electronics bay.

   2. Remove wire 1406-BR(Brown)from "ME-C15".

   3. Remove wire 1407-BU(Blue)from "ME-C15".

   4. Install wire 1406-BR(Brown)into position 6 of connector "ME-C15".

   5. Install wire 1407-BU(Blue)into position 5 of connector "ME-C15".

5. After the above rework has been completed and the wiring positions have been verified, connect the plug of the 378-7960 Wiring Harness to the "ME-C15" for the Display Ethernet connection.
   Show/hide table

   Illustration 50	g03429437
   Routing 440-5480 Wiring Harness for the MPGPS Receiver to the Cat Ethernet Switch (17) Harness channel for 440-5480 Wiring Harness routing (18) Pass through for 440-5480 Wiring Harness into front e-bay

6. For the GPS receiver connection to Ethernet, connect the plug of the 378-7960 Wiring Harness to one of the 440-5480 Wiring Harness from the GPS Receiver kit. Route the cable in the floor pan located underneath the buddy seat. Refer to Illustration 53. Connect the other end of the 440-5480 Wiring Harness to the "TP-C7" receptacle of the 378-7957 Wiring Harness.

7. For the VIMS connection to Ethernet, first connect the receptacle of the 440-5481 Wiring Harness to the plug of the 378-7960 Wiring Harness. Then connect the 440-5482 Wiring Harness to the plug of the 378-7960 Wiring Harness.
   Show/hide table

   Illustration 51	g03405839
   (23) 419-5974 Adapter (24) 435-9854 Connector Adapter

8. For the connection to the customer supplied radio, connect the plug of the 378-7960 Wiring Harness to the receptacle of the 419-5974 Connector Adapter of the 443-2097 Adapter Kit. Connect to the adapter to the customer radio with customer provided Cat 5 or better Ethernet cable. Use the 435-9854 Connector Adapter for protection when making this connection.

Customer Provided Ethernet Switch

Illustration 52	g03405866
(45) 382-0995 Network Cable As (46) 419-5974 Adapter (47) 435-9854 Connector Adapter (48) 440-5481 Wiring Harness to the connector "ME-C19" (49) Power Connection for Ethernet Switch

Illustration 53	g03405875
(50) 382-0995 Network Cable As (51) 419-5794 Hose As (52) 440-5482 Wiring Harness Connection to "ME-C1" (53) 435-9854 Connector Adapter to the Ethernet switch

Illustration 54	g03429459
Large Mining Trucks with Cab Ethernet Harness (54) Radio (55) Ethernet Switch (56) 459-2220 Electronic Control Gp (57) 378-7960 Wiring Harness (58) 440-5480 Wiring Harness (59) 440-5482 Wiring Harness (60) 440-5481 Wiring Harness (61) Machine Cab Ethernet Harness (62) 265-8147 Wiring Harness (63) 167-8984 Battery Gp Optional backup battery. Not Required. (64) 440-2318 Lighting Harness As (65) 378-7957 Wiring Harness (66) 371-7044 Satellite Receiver Gp (67) 424-0876 Cable As and (68) 424-0877 Coaxial Cable As (68) 372-4806 Antenna

Using the parts provided in the 437-4693 Adapter Kit make the following connections:

1. For the display Ethernet connection the wire positions of the "ME-C15" the connector must be wired to allow for connectivity to the Ethernet Switch. See Illustration 49 and the table below for the correct wiring positions. If the wiring does not match the table and illustration, the following rework must be applied.

   1. Locate the receptacle "ME-C15" in the front Electronics Bay.

   2. Remove wire 1406-BR(Brown)from "ME-C15".

   3. Remove wire 1407-BU(Blue)from "ME-C15".

   4. Install wire 1406-BR(Brown)into position 6 of connector "ME-C15".

   5. Install wire 1407-BU(Blue)into position 5 of connector "ME-C15".

2. After the above rework has been completed and the wiring positions have been verified, make the display Ethernet connection. Connect a 419-5974 Connector Adapter to a 382-0995 Network Cable As. Next, connect the 382-0995 Network Cable As to the "ME-C15". Make the connection to the customer switch with customer provided Cat 5 or better Ethernet cable. Use the 435-9854 Connector Adapter for protection when making this connection.

3. For the GPS receiver connection to Ethernet, connect a 419-5974 Connector Adapter to a 382-0995 Network Cable As. Then connect the 382-0995 Network Cable As to the "TP-C7" receptacle of the 378-7957 Wiring Harness. Make the connection to the customer switch with customer provided Cat 5 or better Ethernet cable. Use the 435-9854 Connector Adapter for protection when making this connection.

4. For the VIMS connection to Ethernet, make two adapters by connecting two 419-5974 Connector Adapters to two 382-0995 Network Cable As. Then connect the two 382-0995 Network Cable As to the 440-5481 Wiring Harness and 440-5482 Wiring Harness. Make the connection to the customer switch with customer provided Cat 5 or better Ethernet cable. Use the 435-9854 Connector Adapter for protection when making this connection.

Off-Highway Trucks 773G, 775G, and 777G

The following installation procedures are applicable to these models:

• RDR1-UP

• TNM1-UP

• T4Y1-UP

• MJS1-UP

• RFM1-UP

• T5F1-UP

• T5W1-UP

• JWS1-UP

• MWH1-UP

• T5S1-UP

• T5T1-UP

Note: Software supporting TMAC and iDesk parameters must be installed on the VIMS Main and Applications Modules prior to installing Fleet onboard hardware.

Installation for Off-Highway Trucks without a factory cab Ethernet harness installed will require the following:

Table 33

Quantity	Part Number	Description
1	415-7292	Communication-Kit (GPS Receiver and Antenna Kit)
1	460-8966	Monitor Installation Gp (Base Kit)
1	462-5010 - New Installation Or 451-2596 - Upgrade Installation and 448-6966 when used with Object Detection	Monitor Kit (Display) (If not already equipped)
1	450-5305	Display Mounting Kit (Display Mounting Kit) (If not already equipped)
1	437-4693	Adapter Kit(1)
1	425-8645	Wiring Kit(2)
1	443-2097	Adapter Kit(2)

(1)	Used for Non-CAT Ethernet switch
(2)	Used for CAT Ethernet switches

Table 34

462-5010 Monitor Kit (TOPE)
Quantity	Part Number	Description
1	459-2220	Electronic Control Gp
1	461-1536	Monitor Software Gp

Table 35

450-5305 Display Mounting Kit (777F/G Post Factory)
Quantity	Part Number	Description
4	6V-5683	Bolt
2	7K-1181	Cable Strap
2	8T-4121	Hard Washer
2	8T-4136	Bolt
4	9X-2045	Screw
4	114-6658	Washer
2	132-5789	Clip
1	315-5391	Nut
1	348-9226	Grommet Assembly
1	360-0168	Bracket
1	398-1744	Bracket As

Table 36

460-8966 Wiring Kit (VIMS 3G PRE-SERIAL)
Quantity	Part Number	Description
1	2D-0388	Grommet
15	3S-2093	Cable Strap
1	6T-3642	Circuit Breaker As
15	7K-1181	Cable Strap
1	167-8984	Battery Gp
1	343-8444	Power Cable
1	343-8446	Power Cable
1	343-8455	Battery Mounting Gp
1	343-8457	Power Cable
1	433-9728	Film (ANSI)
1	433-9730	Film (ISO)
1	440-4685	Wiring Harness
1	450-9668	Wiring Harness

Table 37

415-7292 Communication-Kit (MS352) (VIMS 3G)
Quantity	Part Number	Description
8	121-9940	Washer
1	343-8450	Wiring Mounting Gp
1	318-7412	Bracket As
1	371-7044	Satellite Receiver Gp
1	372-4806	Antenna
1	378-7956	Wiring Harness
1	424-0876	Cable As
2	424-0877	Cable As
4	6B-4540	Nut
4	6V-2480	Screw
3	8T-4121	Hard Washer
3	8T-4137	Bolt
4	8T-4138	Bolt
4	9X-8256	Washer

Table 38

Ethernet Switch and Adapter
425-8645 Switch Kit (Cat Ethernet Switch
Quantity	Part Number	Description
1	362-0169	Electronic Control Module
1	378-7960	Wiring Harness
1	378-7961	Power Harness As
4	8C-8451	Bolt
8	8C-5607	Isolation Mount
4	8C-5608	Spacer
4	9X-6165	Washer
443-2097 Adapter Kit (Third-party Radio)
1	382-0995	Network Cable As
1	419-5974	Connector Adapter
1	435-9854	Connector Adapter
437-4693 Adapter Kit (Non-Cat Ethernet Switch)
4	382-0995	Network Cable As
4	419-5974	Connector Adapter
4	435-9854	Connector Adapter

Component Installation

This section contains installation procedures for the following components:

• Display Kit

• Display Mounting Kit

• Base Kit

• GPS Receiver and Antenna Kit

• Ethernet Switch and Adapter

The Base Kit contains the following components:

• Power Connections

• Mounting the Backup battery

• VIMS Connection

• Display Harness

The Ethernet Switch and Adapter contains the following components:

• 425-8645 Switch Kit

• 443-2097 Adapter Kit (Cat Switch to third-party radio)

• 437-4693 Adapter Kit (Non-Cat Switch)

Display Kit and Display Mounting Kit

Reference: Refer to Schematic, UENR7501, "MineStar Onboard System 4.3 Electrical System" and appropriate machine wiring schematics.

Illustration 55	g03741355
360-0168 Bracket

Illustration 56	g03741356
398-1744 Bracket As

Illustration 57	g06046136
(2) 9X-2045 Screw (3) 096-6166 Hard Washer (8) 360-0168 Bracket

Perform the following procedure:

1. Attach the 360-0168 Bracket to the bracket already installed in the truck using 9X-2045 Screw and 096-6166 Hard Washer. This bracket is located under the radio. The headliner will need to be removed so that holes for the 9X-2045 Screw may be made.

2. Attach the 459-2220 Electronic Control Gp to the 398-1744 Bracket As using the screws provided in the display kit.

3. Attach the 398-1744 Bracket As to the 360-0168 Bracket using two 8T-4136 Bolts, two 5P-0537 Hard Washers, and two 096-6166 Hard Washers.

Base Kit

Power Connections

Perform the following procedure to make the power connections.

Illustration 58	g03741360
777G Breaker mounting (1) 6T-3642 Circuit Breaker As

Perform the following procedure:

1. Drill two 12.7 mm (0.5 inch) holes and mount the two 6T-3642 Circuit Breaker As (1) using the template provided.

2. Install appropriate sized ring terminals to the unfinished ends of the 343-8446 Power Cable. Connect the ground (229-BK(Black)) to a machine ground stud using a ring terminal.

   Note: Refer to Special Instruction , M0078288, "Adding a 20 Amp Maximum Accessory Power Circuit to the Cab on Certain F Series Large Off-Highway Trucks" for making connections for main power. Do not connect to the main power relay studs.

3. Connect the pre-crimped ends of the 343-8446 Power Cable to the Breaker As (1). The first Breaker As will have the wire ( 105-BR(Brown)) the other will have the wire (101 -RD(Red)) connected.

4. Connect the terminals ends of the 343-8444 Power Cable to the breaker (1) corresponding to step 1. Connect the ground (229-BK(Black)) spade terminal to the spade receptacle. One 3-pin DT connector on the opposite end of the harness will be connected the cab harness. The other power connection will be used to power the Ethernet switch.
   Show/hide table

   Table 39

   Pin Out Details
   229-BK(Black)	Ground
   105-BR(Brown)	Switch Power
   101-RD(Red)	Unswitch Power

VIMS Connections

Perform the following procedure to make the VIMS Connection.

Note: The machines VIMS software will need configured once the Fleet Onboard hardware installation is complete.

Illustration 59	g03741364
(45) 9-Pin receptacle of 440-4685 Wiring Harness (46) 6-pin DT connectors of the 440-4685 Wiring Harness routed to the 378-7960 Wiring Harness

1. Remove the jam nut on the back side of the VIMS Service Port connector and remove the VIMS Service Port connector.

2. Install the 440-4685 Wiring Harness (41) receptacle "VV-C2" (42) into the location of the Service Port removed in Step 3 using the hardware that was also removed. Connect the plug "VV-C1" (40) into the service port removed in Step 3 and secure as needed.

3. Later in this instruction the connections of the receptacle "VV-C3" (43) and receptacle "VV-C4" (44) to an Ethernet switch will be covered.

Display Harness Installation

Perform the following procedure:

1. The Power connector "CG-C5" will be connected to one of the two power plugs of the 343-8444 Power Cable previously installed.

2. At the display end, make the power and Ethernet connections.

   1. For machines without Object Detection installed or machine running Object Detection on a separate display, secure the back connectors "CG-G2". Refer to Illustration 32.

   2. For machines with Object Detection installed if both Fleet and Object Detection are to be installed on a single display, the connectors "CG-C7" and "CG-C8" Object Detection receptacle will be used to combine the functionality of Object Detection and Fleet. Connect the power plug of the Object Detection harness to the "CG-C8" receptacle. Connect the CDL connector of the Object Detection harness to the "CG-C7" receptacle. The existing camera cable harness must be replaced with the 448-6966 Cable As. Remove and replace the existing camera cable harness and connect the 448-6966 Cable As to the "A" connector of the display. Refer to Illustration 32.

3. The Ethernet connection of "CG-C6" will be covered later in this instruction.

Note: The functionality ofObject Detectionand Fleetonboard running on a single display is supported in Onboard software versions 3.1 and later only when installed on the 459-2220 Electronic Control Gp Display only. The addition of Object Detection to Fleet will require the appropriate TopeConfig.txt file and TopeWinCfg.txt. See the Cat MineStar section of the SIS Web Downloads for the default configuration files.

Note: These labels should be applied in an area visible to anyone operating the machine.

• Apply the 433-9928 Plate and 433-9930 Plate labels in an area visible to the operator.

GPS Receiver and Antenna Kit

This section covers installation of the 371-7044 Satellite Receiver Gp. The 395-1067 Satellite Receiver can be used in place of the 371-7044 Satellite Receiver Gp, however no Ethernet connection can be made to this receiver.

Interior parts such as the rear panel and exterior parts to allow access to the rear of the cab will need to be removed during the hardware installation process. Refer to the machine-specific assembly and disassembly manual for more details.

Perform the following procedure:

1. Install the 318-7412 Bracket As to the bosses in the rear of the cab using the 8T-4121 Hard Washer and 8T-4137 Bolt provided in the kit.

   Note: Some models will not need the 318-7412 Bracket As. For these machines mount the 371-7044 Satellite Receiver Gp (GPS) directly to the bosses using the 8T-4138 Bolt and 9X-8256 Washer and skip Step 11.

2. Mount the 371-7044 Satellite Receiver Gp (GPS) to the 318-7412 Bracket As using the 8T-4138 Bolt and 9X-8256 Washer.
   Show/hide table

   Illustration 60	g03741365
   (6) Grommet (7) VIMS Main 285-1142 Electronic Control Module (8) 378-7956 Wiring Harness (9) 371-7044 Satellite Receiver Gp (10) Terminating resistor connection to "TN-C2" (11) 424-0877 Cable As

3. Drill a 12.7 mm (0.5 inch) hole at a location that the 424-0877 Coaxial Cable As will pass through the cab. Install the bulkhead connector of the 424-0877 Coaxial Cable As into this hole.

4. Route the cable back towards the GPS antenna mast.

5. The 424-0876 Cable As will be installed between the GPS receiver and the bulk head connector.

6. The 372-4806 Antenna was installed with the installation of the GPS mast and will have a 424-0877 Coaxial Cable As attached. The bulk head connection of this cable should be made in an area near the mast and the 424-0877 Coaxial Cable As running from the cab towards the mast should be connected to this bulk head connection.
   Show/hide table

   Illustration 61	g03697020

7. Locate the 378-7956 Wiring Harness (7).
   Show/hide table

   Illustration 62	g03741366
   (12) 382-0995 Network Cable As (13) 419-5974 Adapter (14) 435-9854 Connector Adapter (15) "TN-C6" Service Port (16) Power Out Not Used (17) "TN-C4" Power In (18) 378-7956 Wiring Harness (19) "TN-C2" VIMS (20) Resistor (21) "TN-C1" Connection to MPGPS Module

8. Using the 378-7956 Wiring Harness (18) connect the plug "TN-C1" (21) to the 371-7044 Satellite Receiver Gp (GPS).
   Show/hide table

   Illustration 63	g03741368
   (22) Connector

9. Locate the CAN IP 2 resistor part number 134-2540 Resistor As at connector "MC-C23" (22) in Illustration 63. Remove this resistor. Connect the connector "TN-C2" (19) of 378-7956 Wiring Harness (18) in its place.

10. Route the "TN-C6" (15) Service Port to a mounting location in the cab.

11. Connect the "TN-C4" (17) receptacle to the power connection of the 343-8444 Power Cable harness installed in the power connections section.

12. Connect "TN-C7" to a 382-0995 Network Cable As and 419-5974 Adapter As and then to Cat 5 cable connected to a customer supplied Ethernet switch using the 435-9854 Connector Adapter.

Ethernet Switch and Adapter

Two hardware options exist for the Ethernet switch of a Fleet onboard installation.

• Caterpillar five port unmanaged switch. Requires 425-8645 Switch Kit and 443-2097 Adapter Kit.

• Customer provided third-party switch. Requires 437-4693 Adapter Kit.

Caterpillar Five Port Unmanaged Ethernet Switch

Install and make the following connections using the parts provided in the 425-8645 Switch Kit and 443-2097 Adapter Kit.

Illustration 64	g03405839
(23) 419-5974 Adapter (24) 435-9854 Connector Adapter

1. Locate a suitable mounting location for the 362-0169 Electronic Control Module and mount using the four 8C-8451 Bolts, eight 8C-5607 Isolation Mounts, four 8C-5608 Spacers, and four 9X-6165 Washers provided.

   Note: One example is the underside of the ECM mounting rack located behind the drivers seat.

   Show/hide table

   Illustration 65	g03741370
   (44) Mount the 362-0169 Electronic Control Module at this location

2. Install the 378-7960 Wiring Harness on the 362-0169 Electronic Control Module.

3. Make the power connection for the module by connecting the unused plug of the 343-8444 Power Cable into the 378-7960 Wiring Harness. If an extra power connection is needed, install the 378-7961 Power Harness As connector between the 378-7960 Wiring Harness and the 343-8444 Power Cable.

4. For the display Ethernet connection, connect the plug of the 378-7960 Wiring Harness to the "CA-C3" receptacle of the 377-5555 Wiring Harness installed with the base kit.

5. For the GPS receiver connection to Ethernet, connect the plug of the 378-7960 Wiring Harness to the "TP-C7" receptacle of the 378-7957 Wiring Harness.

6. For the VIMS connection to Ethernet, connect the receptacle "VV-C3" (43) to the plug of the 378-7960 Wiring Harness and receptacle "VV-C4" (44) to the plug of the 378-7960 Wiring Harness. If extra cable length is needed, use the 440-5480 Wiring Harness provided in the base kit.

7. For the connection to the customer supplied radio, connect the plug of the 378-7960 Wiring Harness to the receptacle of the 419-5974 Connector Adapter of the 443-2097 Adapter Kit. Connect the adapter to the customer radio with customer provided Cat 5 or better Ethernet cable. Use the 435-9854 Connector Adapter for protection when making this connection.

Customer Provided Ethernet Switch

Using the parts provided in the 437-4693 Adapter Kit make the following connections:

1. For the display Ethernet connection, connect a 419-5974 Connector Adapter to a 382-0995 Network Cable As. Then connect the 382-0995 Network Cable As to the "CA-C3" receptacle of the 377-5555 Wiring Harness installed with the base kit. Make the connection to the customer switch with a customer provided Cat 5 or better Ethernet cable. Use the 435-9854 Connector Adapter for protection when making this connection.

2. For the GPS receiver connection to Ethernet, connect a 419-5974 Connector Adapter to a 382-0995 Network Cable As. Then connect the 382-0995 Network Cable As to the "TP-C7" receptacle of the 378-7957 Wiring Harness. Make the connection to the customer switch with customer provided Cat 5 or better Ethernet cable. Use the 435-9854 Connector Adapter for protection when making this connection.

3. For the VIMS connection to Ethernet, make two adapters by connecting two 419-5974 Connector Adapters to two 382-0995 Network Cable As. Then connect the two 382-0995 Network Cable As to the "VV-C3" (43) and "VV-C4" (44) of the 440-4685 Wiring Harness. If extra cable length is needed, use the 440-5480 Wiring Harness provided in the base kit.

VIMS ABL and 68K Off-Highway Trucks (Non-VIMS 3G), VIMS ABL, 68K, and Guardian Non-Trucks, and VIMS, VIMS 3G, and Non-VIMS Machines not supported by MineStar

This section covers connections to Non-VIMS 3G machines and VIMS 3G machines without MineStar support. Fleet onboard can be installed on machines with VIMS ABL and 68K when those machines have software supporting MineStar. The system can also be installed on machines without VIMS MineStar support. The same kits will be utilized for haul trucks however there will be no connection to VIMS. For non-haul trucks, the non-truck GPS mounting kit will be required.

For installation on machines not covered by specific instructions, it is the responsibility of the dealer to work with the customer to identify the optimized mounting location for all required components.

The following installation procedures are applicable to these models using VIMS ABL or 68K:

Note: The most recent version of VIMS should always be used.

• 2PZ1-UP

• 1HW1-UP

• APX1-UP

• 5AZ264-UP

• MSY1-UP

• DMC1-UP

• M4J1-UP

• 2BW303-UP

• SHH1-UP

• SPD1-UP

• ATY1-UP

• CBR1-UP

• FDB1-UP

• 5YW1-UP

• JSM1-UP

Note: The procedures in this section cover the installation of hardware in the e-bay. For machines that do not have an e-bay, the hardware should be mounted in a suitable location that respects the conditions that are outlined in "Determining the Mounting Locations for the Components".

Reference: Refer to Schematic, UENR7501, "MineStar Onboard System 4.3 Electrical System" and appropriate machine wiring schematics.

Table 40

Quantity	Part Number	Description
1	439-2630 or 438-1654	Machine Wiring Gp
1	425-8648	Communication-Kit
1	443-2097	Adapter Kit
1	462-5010 as required	Monitor Kit
1	Not Required if using VIMS connection	Body Position Switch
1	If required see mounting table	Display Mounting
1	394-0751 or 417-6823 or 438-3242 or 438-5504 or 441-6518 or 440-6896	Mounting Kit
1	425-8642	Wiring Kit
1	437-4693	Adapter Kit(1)
1	425-8645	Switch Kit(2)
1	443-2097	Adapter Kit(2)

(1)	Used for Non-CAT Ethernet switch
(2)	Used for CAT Ethernet switches

Component Installation

This section contains installation procedures for the following components:

• Interface Module

• Installing the Base Kit

• Installing the Satellite Receiver

• Installing the wiring harness

Installing the 459-0786 Communication Electronic Control Module (Product Link Elite) from the 485-2735 Machine Wiring Gp or 571-2644 Machine Wiring Gp

Show/hide table

Personal injury or death can result from sudden machine movement. Sudden movement of the machine can cause injury to persons on or near the machine. Prevent possible injury by performing the procedure that follows before working on the machine. Move the machine to a smooth and level location that is away from working machines and personnel. Ground all implements. Engage the parking brake. Stop the engine. Move the hydraulic control levers to all positions to release the pressure in the hydraulic system. To avoid accidental engine starting, turn the battery disconnect switch to the OFF position. Remove the key for the battery disconnect switch. Use a secure padlock in order to lock the battery compartment access door. Place a "Do Not Operate" tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.

This section outlines the procedure for mounting the 459-0786 Communication Electronic Control Module. A drill template that is for locating the hole pattern for the 459-0786 Communication Electronic Control Module is included in the 348-2154 Grade Control Mounting Gp. The following three mounting options are possible:

• Drilling and tapping the mounting surface

• Drilling for use of a nut and bolt

• Mounting the ECM to the adapter plates

Selecting a Location for the ECM

Show/hide table

NOTICE
When mounting the ECM, orient the ECM so that the ECM connector is not subjected to high-pressure spray or underwater submersion. Exposure to high-pressure spray or underwater submersion may compromise the connector seal and lead to connection failure. When mounting the ECM, orient the ECM so that the ECM is not used as a "boot step" or a fulcrum point. The ECM is made of a high strength cast aluminum, but can still be damaged.

Caterpillar recommends considering the following criteria for selecting a location for the ECM:

• Mount the ECM in a location that will not expose the ECM to temperatures above 85° C (185° F).

Note: If the temperature at the location is unknown, mount the ECM in a location that can be properly ventilated.

• Measure the location to ensure correct spacing for the ECM and the harness routing. Overall dimensions are 195 mm (7.7 inch) by 170 mm (6.7 inch) by 100 mm (3.9 inch).

Show/hide table

NOTICE
Be sure to check behind any part or panel for machine components before drilling the part or panel. Checking behind part or panel for hidden electrical harnesses, hydraulic lines, and/or fuel lines will reduce the chance for unwanted damage to the machine.

Product Link "Elite" Mounting Requirements

Identify a mounting location for the Product Link "Elite". Caterpillar recommends installing the Product Link "Elite" in the same cabinet as the machine ECM. Measure the location to ensure correct spacing for the Product Link "Elite" "footprint" and the harness routing. The 459-0786 Communication Electronic Control Module, must be mounted in a location that will not expose the Product Link "Elite" to temperatures above 85° C (185.00° F). If the temperature at the location is unknown, mount the Product Link "Elite" in a location that can be properly ventilated. Determine the appropriate mounting method for each specific application. The Product Link "Elite" must be shock mounted.

Show/hide table

NOTICE
When mounting the Product Link "Elite", orient the devices so that the connector is not subjected to high-pressure spray or underwater submersion. Exposure to high-pressure spray or underwater submersion may compromise the connector seal and lead to connection failure. The device shall not be used as a "boot step" or a fulcrum point. The Network Manager ECM is made of a high strength cast aluminum, but can still be damaged.

The ECM must be isolation mounted utilizing the appropriate mounting hardware. The PLE601 ECM will be fastened utilizing 4 (M6 X 1) bolts or studs, the length can vary depending on the installation. Standard torque specs should be used. The orientation of the module should be vertical +/- 45 degrees such that the 70-pin connector extends out horizontally from the Product Link "Elite" and the harness extend downward to act as a drip loop.

Install the ground strap between the washer and the bolt head/nut on the nearest shock mount. The ground strap must provide a path to chassis ground utilizing the bolt or stud. The location of the Network Manager ECM mounting may be limited by the J1939 stub length. Refer to "Required Parts" for the full component list.

Protect the 70-pin connector during paint operations. If the painting is electrostatic, the harness should be connected to provide proper grounding for the electronics.

Network Manager PLE601 Environmental Information

Table 41

Product Link "Elite" Environmental Information Table
Parameter	Specification
Operating Temperature Range	−40° C (−40.00° F) to 85° C (185.00° F)
Vibration	9.8 Grms (0.343 oz)
Sealing	IP68: 34.5 ± 3.5 kPa (5.003 ± 0.507 psi)

Product Link Radio Information

Table 42

Product Link Radio Information Table
Parameter	Specification
Operating Temperature Range	−30° C (−22.00° F) to 70° C (158.00° F)
Vibration	9.73Grms (20 hours, 3 planes)
Sealing	IP68: 34.5 ± 3.5 kPa (5.003 ± 0.507 psi)

MS352 Satellite Receiver Information

Table 43

MS352 Satellite Receiver Information Table
Parameter	Specification
Operating Temperature Range	−30° C (−22.00° F) to 70° C (158.00° F)
Vibration	9.73Grms (20 hours, 3 planes)

Product Link "Elite" Electrical Information

Table 44

Product Link "Elite" Electrical Information Table (Voltage)
Parameter	Specification
Operating Voltage	9 VDC to 32 VDC
Jump-Start Voltage	32 VDC to 48 VDC
Non-Destructive Voltage Range	-32 VDC to 180 VDC

Table 45

Product Link "Elite" Electrical Information Table (Current)
Parameter	Specification
PLE601 Maximum Current	2 A at 12/24 VDC
PLE641 Radio Maximum Current	500 mA at 12/24 VDC
MS352 Satellite Receiver Maximum Current	1.5A at 12 VDC 750 mA at 24 VDC

Shock Mount Installation for the Network Manager PLE601 ECM

There are several different methods to shock mount the Network Manager ECM. Select a method that is appropriate for the intended application and environment. The kit includes all the hardware necessary to install the ECM in any of the approved shock mounting configurations.

Shock mounting the Network Manager ECM by use of through holes will require drilling four clearance holes.

Illustration 66	g03781678
Example of a shock mount with the use of through holes (1) 459-0786 Communication Electronic Control Module (2) 344-5673 Nut (3) 9X-6165 Washer (4) 8C-5608 Spacer (5) 8C-5607 Mount (6) Mounting plate (7) 7X-2534 Bolt (8) 9X-8256 Washer

Perform the following procedure:

1. Place the ECM in the desired mounting location. Mark the location for each of the mounting holes.

2. Remove the device.

3. Drill a 6.35 mm (0.25 inch) hole at each marked location.

4. Mount the ECM as shown in Illustration 66.

5. Tighten the bolts to 12 N·m (9 lb ft).

Illustration 67	g03781679
Example of the shock mount that uses bolts and weld bosses (1) 459-0786 Communication Electronic Control Module (3) 9X-6165 Washer (4) 8C-5608 Spacer (6) Mounting Plate (9) M6 x 1.00, 40 mm (1.57 inch) bolt (10) 9X-9896 Mount (11) M6 x 1.00 Weld Boss, Weld Nut, or Similar Fastener

Illustration 68	g03781696
Example of the shock mount that uses weld studs (1) 459-0786 Communication Electronic Control Module (2) 344-5673 Nut (3) 9X-6165 Washer (4) 8C-5608 Spacer (6) Mounting Plate (9) M6 x 1.00, 40 mm (1.57 inch) weld stud (10) 9X-9896 Mount

The methods to shock mount the Network Manager ECM requires the use of weld bosses or weld studs. Refer to Illustrations 67 and 68.

Perform the following procedure:

1. Place the ECM in the desired location. Mark the location for each of the mounting holes.

2. Remove the device.

3. Weld the bosses or studs at the marked locations.

4. Mount the ECM as shown in Illustration 67 or Illustration 68.

5. Tighten each of the fasteners to 12 N·m (9 lb ft).

Illustration 69	g03781697
Example of the shock mount that uses threaded mounting holes (1) 459-0786 Communication Electronic Control Module (3) 9X-6165 Washer (4) 8C-5608 Spacer (6) Mounting Plate (9) M6 x 1.00, 40 mm (1.57 inch) bolt (10) 9X-9896 Mount

Shock mounting a Network Manager ECM that use threaded holes will require the use of drilled and tapped holes to mount the device. Refer to Illustration 69.

Perform the following procedure:

1. Place the ECM in the desired mounting location. Mark the location for each of the mounting holes.

2. Remove the device.

3. Drill a 5 mm (3/16 inch) hole at each marked location.

4. Tap each hole with a M6 x 1.00 tap to provide the threaded holes for the M6 x 1.00 bolts.

5. Mount the ECM as shown in Illustration 69.

6. Tighten the bolts to 12 N·m (9 lb ft).

Interconnections

Illustration 70	g06253069
System diagram (1) 452-8621 Control Harness As (Gen 1 Harness) (2) 459-0786 Communication Electronic Control Module (3) 343-8444 Power Cable (4) 448-9960 Communication Adapter As (5) 440-2105 Electronic Control Module (6) 353-8773 Antenna Cable AS (7) 443-8463 Antenna As (8) 419-5974 Adapter As (9) 367-3253 Wiring Harness (10) 371-7044 Satellite Receiver Gp (11) 424-0877 Cable As (12) 424-0876 Cable As (13) 372-4806 Antenna

Installing the Satellite Receiver from the 425-8648 Communication-Kit

This section outlines the procedure for mounting the 371-7044 Satellite Receiver Gp in the e-bay of the machine. Two options for mounting the satellite receiver group are possible. The satellite receiver group may be mounted with self-tapping screws or the mounting surface may be drilled to accept a nut and a bolt.

Perform the following procedure to mount the 371-7044 Satellite Receiver Gp, MS352.

The 395-1067 Satellite Receiver, MS952 may also be installed using these instructions:

1. Use the 343-8490 Template to mark the location on the mounting location that you have selected.

   Note: Drilling holes is only necessary if the option for mounting the satellite receiver group with a nut and a bolt is selected.

1. Drill four 7 mm (0.28 inch) holes in the marked locations for the hardware. Remove any burrs.

2. Align the satellite receiver group over the mounting location and then fasten the receiver to the mounting surface.

   1. If the holes were drilled, use four sets of the following parts:

      • 045-4065 Screw

      • 4L-1250 Locknut

      • 4D-1326 Lockwasher

      • 311-8715 Washer

   2. If the holes were not drilled, use the four 8T-2288 Screws.

Both sets of hardware are included in the 343-8447 Receiver Mounting Gp.

Installing the Circuit Breakers From the 425-8642 Wiring Kit

Perform the following procedure to install the two 6T-3642 Circuit Breaker As:

1. Use the 343-8491 Template (CIRCUIT BREAKER) to determine the two locations for mounting the circuit breakers on the circuit breaker panel.

   Note: Ensure that there is enough space for both 6T-3642 Circuit Breaker As on the panel.

2. For each mounting location, use the template for installation to drill a 12.7 mm (0.5 inch) diameter hole and two 4.76 mm (0.1875 inch) holes on the circuit breaker panel. The 12.7 mm (0.5 inch) hole is for the reset button for the circuit breaker. The reset button will insert through the panel on the side of the cab. The two 4.76 mm (0.1875 inch) holes are for the mounting screws of the circuit breaker.

3. Fasten the two circuit breakers to the selected mounting locations on the e-bay side of the panel with the following parts:

   • 9X-8486 Screw

   • 096-6166 Hard Washer

4. Replace the circuit breaker panel between the e-bay and the cab.

5. Attach the provided film labeled "CB101" near the mounting location of the circuit breaker that has the "BAT+(101)" wire attached. This film is to identify the circuit breaker that provides protection to the power circuit.

6. Attach the provided film labeled "CB105" near the mounting location of the circuit breaker that has the "KEY+(105)" wire attached. This film is to identify the circuit breaker that provides protection to the keyswitch circuit.

Installing the 459-2220 Electronic Control Gp From the 462-5010 Monitor Kit

The 459-2220 Electronic Control Gp can be installed in various positions using generic or machine-specific mounting to meet the customers needs.

For Machine specific mounting refer to Machine Specific manuals concerning display mounting.

See below for mounting with the 462-2978 Display Mounting Kit.

1. Locate a suitable place on the cab floor to mount the pedestal for the display. Do not position the display in a way that will cause the following conditions:

   • Cover any safety messages or other important information.

   • Impede the entry to the cab or impede the exit from the cab.

   • Obstruct the visibility of the operator.

   • Obstruct the view of any indicators, gauges, or monitoring system.

   • Impair access to any operator controls or impair movement of any operator controls.
   Show/hide table

   Illustration 71	g06046139

2. Install the pedestal mount to the floor of the cab. Refer to Illustration 71.

3. Install the display onto the pedestal mount. Refer to Illustration 71.

Harness Connections

The following sections will cover the connections of the harness, refer to Illustration 72 and Schematic, UENR7501, "MineStar Onboard System 4.3 Electrical System" as needed.

Illustration 72	g03741373
375-4279 Control Harness As (1) Connection to Health Interface Module (HIM) (2) Ethernet (3) Serial 1 (Machine Data Connection) (4) Power In (5) Serial 2 (GPS or Third-Party Data Connection) (6) Serial/Power Connection from main harness to Serial and Power Harness (7) Diagnostic Port (8) Surge Protection (9) CAN 1 resistor (10) CAN 2 (Machine Data Connection) (11) RS485 (12) “R” Terminal (13) CAN 1 with Power/Ground to MPGPS (14) Digital Connector (I/O input) (15) ET Service Connector

Connecting Machine Power to the System Components Using Harnessing From the 425-8642 Wiring Kit

The 343-8446 Power Cable will connect from the machine power interface to the circuit breakers. The 343-8444 Power Cable will connect to the other side of the two circuit breakers and provide power on its two branches. One Branch will be used to power the display. The second branch will provide power to the interface module and the Cat Ethernet switch, if equipped.

Prior to making connections to machine power ensure that the power source is reliable and sufficient as outlined in the "Power Supply" section of this manual.

The three connections required will be unswitched or battery power, switched or keyswitch power, and ground.

Connect the 343-8446 Power Cable and 343-8444 Power Cable through the following steps:

1. Apply appropriate terminal connector to the unfinished ends of the 343-8446 Power Cable. Connect the229-BK(Black)to the machine interface ground. Connect the105-BR(Brown)to the machine interface switched power terminal. Connect the101-RD(Red)to the machine interface unswitched power terminal.

2. Connect the ring terminals on the finished ends of the 343-8446 Power Cable to the circuit breakers, one connection each. This will give you one breaker for switched power and one power breaker for unswitched power.

3. Connect the ring terminal ends of the 343-8444 Power Cable to the associated circuit breakers as connected previously with the 343-8446 Power Cable. The wire 105-BR(Brown)will go to the switched breaker, the wire 101-RD(Red)will go to the unswitched breaker, and the wire 229-BK(Black)will connect to the spade terminal of 229-BK(Black)on the 343-8446 Power Cable.

4. Later in this instruction the two branches of the 343-8444 Power Cable with the 3-pin DT connector installed will be connected, and the other to the interface module harness or the 378-7961 Power Harness As that will power both the Ethernet switch and the interface module.

Perform the following procedure to connect power to the system components:

Illustration 73	g06019807
(12) 343-8444 Power Cable (13) 357-7167 Power Harness As

1. Route one of the "POWER" branches of the 343-8444 Power Cable (12) to the location of the 357-7167 Power Harness As (13).

2. Connect a "POWER" branch of the 343-8444 Power Cable (12) to the "POWER" branch of the 357-7167 Power Harness As (13).

3. The other "POWER" branch of the 343-8444 Power Cable will be connected to the display harness power connector installed later in this manual.

Connecting the 357-7167 Power Harness As to the Interface Module

Perform the following procedure to connect the 357-7167 Power Harness As:

1. Connect the "xIM SERIAL/PWR" branch of the 357-7167 Power Harness As (13) to the "xIM SERIAL/PWR" branch of the 375-4279 Control Harness As.

2. Connect the "SERIAL 2" branch to the "SERIAL 2" branch of the 343-8451 Adapter Cable only if the Low Precision GPS Receiver (LPGPS) is going to be used. If the LPGPS is not going to be used install the 339-2866 Dust Cap As on the "SERIAL 2" branch.

   Note: Use the 343-8449 Cable (EXTENSION) if the 343-8451 Adapter Cable does not reach the "SERIAL 2" branch on the 357-7167 Power Harness As. Install the 343-8449 Cable between the 343-8451 Adapter Cable and the "SERIAL 2" branch on the 357-7167 Power Harness As. For identification purposes: Add the 264-6718 Identification Tape (RECEIVER EXTENSION CABLES)that are included in the 343-8428 Receiver Wiring Gp to each end of the cable.

3. Secure loose cables to the machine using some of the 103-0238 Cable Strap and the 113-8604 Cable Strap that are included in the 343-8450 Wiring Mounting Gp.

Connecting a GPS Receiver to the Interface Module

Connecting the GPS receiver to the interface module requires the installation of either one the following: The MS352 GPS receiver, or the MS952 receiver groups.

Use the following two procedures to connect the harness from the interface module to the GPS receiver.

Installing the MS352 GPS receiver.

Note: The MS352 GPS receiver supports a connection to Ethernet for diagnostic and monitoring purposes. The GPS receiver must be connected to the Ethernet switch and assigned a static IP address to support this functionality.

Illustration 74	g03429639
MS352 GPS receiver group (15) Interface Module (16) 367-3253 Power Harness As (17) 371-7044 Satellite Receiver Gp (18) 382-0995 Network Cable As (19) 419-5974 Adapter

1. Connect the plug end of the 367-3253 Power Harness As into the 371-7044 Satellite Receiver Gp.

2. Connect the other end of the 367-3253 Power Harness As into the branch of the 375-4279 Control Harness As labeled "CAN/PWR".

3. Secure the harness to existing wire harnesses on the machine.

4. If the GPS receiver is going to be connected to the Ethernet switch, perform the following steps:

   1. Install the 382-0995 Network Cable As into the six-pin connector of the 367-3253 Power Harness As.

   2. Install the 419-5974 Adapter into the 382-0995 Network Cable As

   3. Connect a RJ45 Ethernet cable to the 419-5974 Adapter and route the cable to the Ethernet switch.

Connecting the Display Harness to the Interface Module

The 450-9668 Power Harness As connects to the back of the display. The harness must be routed from the display to the location of the interface module.

Perform the following procedure to route the 450-9668 Power Harness As:

Illustration 75	g03852245
(5) Ethernet Connector (6) Video Connector (7) Power Connector (8) CDL and USB connection

1. Connect the power connector labeled "Display" to the center connector (22) of the display.

   Note: If the machine is equipped with Object Detection, then remove the plug from the connector labeled "CIODS" (24) and place the center connector "CM-C1" from the Object Detection harness into the connector labeled "CIODS" on the 450-9668 Power Harness As. Also, connect the CDL connector from the Object Detection harness into the CDL connector (23) on the display.

2. Connect the connector labeled "Ethernet" to the Ethernet connector that is on the rear of the display.

3. Route the 450-9668 Power Harness As from the front of the cab to the location of the interface module, if necessary drill a 25.4 mm (1 inch) hole from the e-bay into the cab and install a 2D-0388 Grommet.

4. Connect the connector labeled "power" to the 343-8444 Power Cable.

5. Connect the display harness to the Ethernet switch using the following procedure:

   1. Install the 382-0995 Network Cable As into the six-pin connector of the 367-3253 Power Harness As.

   2. Install the 419-5974 Adapter (19) into the 382-0995 Network Cable As.

   3. Connect a RJ45 Ethernet cable to the 419-5974 Adapter and route the cable to the Ethernet switch.

Connecting the Interface Module to VIMS ABL

The connection between the interface module and VIMS is accomplished either through a CAN-IP interface with the 357-7168 Wiring Harness or a serial connection with the 357-7169 Wiring Harness. This feature allows for the transfer of telemetry information and the transfer of underscore files. The CAN harness connection eliminates the need for the service port relay that was required in previous versions.

Note: The CAN communication functionality is only available on machines with VIMS ABL.

Note: Ensure that the machine has the most current version of VIMS installed.

Install the CAN Connection 357-7168 Wiring Harness or the Serial Connection 357-7169 Wiring Harness

CAN Connection

This section applies only to machines using VIMS software supporting a CAN connection to VIMS. Refer to VIMS service material for more details. If only a serial connection is supported by your model, skip to the “Serial connection” section. If your machine is not equipped with VIMS supporting MineStar, this section will not be needed. For installation with a VIMS Guardian system see the details in the guardian section.

The 357-7168 Wiring Harness (14) connects to the VIMS ABL module that is on the machine. This harness provides the CAN-IP interface to transfer the VIMS telemetry files and the VIMS underscore files to the HIM via CAN-IP

Perform the following procedure to connect the 357-7168 Wiring Harness:

Table 46

Connection to VIMS (CAN)
Truck Model	Part Number	Description	VIMS Harness Connector ID
784C	299-4675	Wiring Harness	-
785C	228-1732	Monitor Harness As	"CE-C12"
785D	228-1732	Monitor Harness As	"CE-C12"
789C	228-1732	Monitor Harness As	"CE-C12"
789D	346-4854	Cab Harness As	"CE-C12"
793C	185-1173	Harness	"CE-C12"
793D	228-1732	Monitor Harness As	"CE-C12"
797	299-4675	Wiring Harness	"J-C25"
797B	239-9658	Cab Harness As	"J-C25"

1. Connect the "VIMS ABL" branch of the 357-7168 Wiring Harness to the existing VIMS harness.

   Note: The "VIMS ABL" branch connects to the 3-pin Deutsch connector on the "VIMS" harness. The 3-pin connector contains the following wires: green wire labeled "F711" on pin A, gray wire labeled "F712" on pin B, and a black wire labeled "A234" on pin C. Refer to Table 46 for reference information about connections to the VIMS harness.

2. Connect the "CAN2" branch of the 357-7168 Wiring Harness to the "CAN2" branch of the 357-7166 Control Harness As.

3. Ensure that the 134-2540 Resistor As is connected to the "CAN2 TERMINATION" branch of the 357-7168 Wiring Harness.

Serial Connection to Machines With ABL Modules Including VIMS Guardian

The 357-7169 Wiring Harness is a product option. The use of this harness allows for a serial connection option to the VIMS module. Also, the 357-7169 Wiring Harness may be used for the following functions:

• Remote channel polling through the service port

• Wireless connection to VIMS using VIMS-PC

• Wireless connection to TPMS using TPM-PC

To enable these functions, an Ethernet serial bridge must be created between the 357-7169 Wiring Harness and the VIMS module.

If the 357-7169 Wiring Harness is not connected, then remote channel polling is only possible with the use of MineStar from the office. Alternatively, the user may connect directly to the VIMS module on the machine using VIMS-PC.

Perform the following procedure to connect the 357-7169 Wiring Harness:

1. Connect the "SERIAL PORTS OPTION" branch of the 357-7169 Wiring Harness to the "SERIAL PORTS OPTION" branch of the 357-7167 Power Harness As.

2. Connect the "TELEMETRY" branch of the 357-7169 Wiring Harness to the telemetry port of the VIMS harness.

   • For ABLM2 modules the N957-G1-PK(Pink)Pin 4 of the 357-7169 Wiring Harness "P-C3" connector will connect the RS-232 PORT 1 TX PIN 32 of the VIMS module J2. The N960-G2-OR(Orange)Pin 3 of the 357-7169 Wiring Harness "P-C3" connector will connect the RS-232 PORT 1 RX PIN 33 of the VIMS module J2.

   • For 68K modules the N957-G1-PK(Pink)Pin 4 of the 357-7169 Wiring Harness "P-C3" connector will connect the RS-232 PORT 1 TX PIN 16 of the VIMS 68K module. The N960-G2-OR(Orange)Pin 3 of the 357-7169 Wiring Harness "P-C3" connector will connect the RS-232 PORT 1 RX PIN 17 of the VIMS 68K module.

3. Create the HIM/VIMS bridge for VIMS ABL using the "SERVICE" branch and the two wires that are connected to the "SERVICE" branch. The wires are labeled "ABL - J2 - PIN 40" and "ABL - J2 - PIN 41" . Refer to "Creating the HIM/VIMS Bridge for VIMS ABL".

   Note: For ABLM2 modules F418-GN(Green)will connect to pin 40 and will be RS232 TX. F419-YL(Yellow)will connect to pin 41 and will be RS232 RX. For 68K modules F418-GN(Green)will connect to pin 19 and will be RS232 TX. F419-YL(Yellow)will connect to pin 18 and will be RS232 RX.

4. Secure the 3E-5239 Relay As to a fixed location on the machine with the following hardware that is included in the 343-8440 Wiring Mounting Gp:

   • 045-4065 Screw

   • 4D-1326 Lockwasher

   • 311-8715 Washer

   • 4L-1250 Locknut

Perform the following procedure to configure the wiring for the HIM/VIMS bridge:

Note: For 68K modules F418-GN(Green)will connect to pin 19 and will be RS232 TX. F419-YL(Yellow)will connect to pin 18 and will be RS232 RX.

1. Remove the VIMS accessories kit that is attached to the 357-7169 Wiring Harness.

2. Use the extractor tool to remove the contact filler from positions "A" and "B" of the Deutsch connector. The Deutsch connector is included in the VIMS accessories kit.

3. Locate the VIMS module on the machine.

4. Disconnect the "J2" connector from the VIMS module by releasing the nut on the back of the connector. Use a hex tool.

5. Cut the cable tie that secures the wires on the "J2" connector to the backshell.

6. Remove the backshell from the "J2" connector. Use a flat head screwdriver to release the clip on each side of the backshell.

7. Locate the green wire that is marked "F-418". This wire is located in position 40 of the "J2" connector. Use the extractor tool to remove the wire from the connector.

8. Locate the yellow wire that is marked "F-419". This wire is located in position 41 of the "J2" connector. Use the extractor tool to remove the wire from the connector.

9. Insert the green wire that is marked "F-418" into the contact location of the Deutsch connector that is marked "A".

10. Insert the yellow wire that is marked "F-419" into the contact location of theDeutsch connector that is marked "B".

11. Pull on each wire to ensure that the contacts are locked properly into the Deutsch connector.

12. Connect the Deutsch connector to the SERVICE branch of the 357-7169 Wiring Harness.

13. Locate the green wire marked "ABL - J2 - PIN 40" on the 357-7169 Wiring Harness. Insert the contact for this wire position 40 of the "J2" connector.

14. Locate the yellow wire marked "ABL - J2 - PIN 41" on the 357-7169 Wiring Harness. Insert the contact for this wire position 41 of the "J2" connector.

15. Pull on the wires to verify that the contacts are locked properly into the "J2" connector.

16. Clip the backshell onto the "J2" connector. Use a cable tie to secure the cables of the J2 connector to the backshell.

17. Reconnect the "J2" connector to the VIMS module. Use a hex tool to fasten the nut to the connector.

Body Up Switch and Reverse Input

For Non-Cat machines, or Cat machines without a body position switch or reverse inputs to the interface module from VIMS, a body position switch, and reverse input switch can be installed. For Non-Truck machines with no reverse inputs to the interface module the reverse switch input from this kit may be installed.

Table 47

343-8434 Position Switch Gp
Quantity	Part Number	Description
1	8C-5681	Limit Switch As
2	113-8373	Screw
1	167-8661	Bracket
1	167-8663	Switch Harness As
1	224-6646	Actuator
1	343-8435	Adapter Cable
1	346-5139	Switch Harness As

The installation of the 343-8434 Position Switch Gp provides the following information about the truck:

• Dump state

• Reverse state

Installing the 346-5139 Switch Harness As

The wire on the one end of the 346-5139 Switch Harness As connects to a power source that indicates that the truck is in a reverse state. The connector on the other end of the 346-5139 Switch Harness As connects to the 167-8663 Switch Harness As. The 167-8663 Switch Harness As has two similar connectors. One connector connects to the 346-5139 Switch Harness As for reverse state and the other connector connects to the cable of the 8C-5681 Limit Switch As.

Note: The connectors for the 167-8663 Switch Harness As are keyed differently. The connectors can only be connected to the associated connectors on the 346-5139 Switch Harness As and the 8C-5681 Limit Switch As.

Perform the following procedure to install the 346-5139 Switch Harness As:

1. Connect the "BKP SW" 12-24V DC wire of the 346-5139 Switch Harness As to a power source of the backup alarm or the reverse lights.

   Note: This wire needs connected to a power source that indicates the truck is in a reverse state.

2. Connect the "BKP SW" keyed connector from the 346-5139 Switch Harness As to the associated keyed connector on the 167-8663 Switch Harness As.

Installing the 8C-5681 Limit Switch As

Note: This switch is only required for installations of Cat MineStar Fleet.

The dump switch is used on Non-Cat Trucks to allow the MineStar Fleet onboard system to know dumping events.

A custom striker plate must be welded to the underside of the truck bed. The striker plate is positioned to make contact to the 224-6646 Actuator on the 8C-5681 Limit Switch As when the truck bed is lowered. When the truck bed comes down, the striker plate moves the switch. Thus, the truck will signal a dump state to MineStar. The striker plate should be approximately 152.4 mm (6 inch) by 203.2 mm (8 inch).

Illustration 76	g03741393
167-8661 Bracket that is attached to the 8C-5681 Limit Switch As (28) 224-6646 Actuator (29) Dump switch cable

Illustration 77	g03741394
(30) Dump switch

Illustration 78	g03741395
Dump switch and cables (31) Dump switch cable (32) Keyed connector of the 167-8663 Switch Harness As (33) Body harness of the 167-8663 Switch Harness As

Perform the following procedure to install the dump switch adapter:

1. Determine the location for the custom strike plate along the truck bed and the 8C-5681 Limit Switch As.

   Note: Ensure to position the striker plate so that the striker plate will contact the switch when the truck bed is lowered.

2. Weld the custom striker plate on the underside of the truck bed.

3. Weld the 167-8661 Bracket to the inside frame of the truck body. Orient the bracket so that the side with the screw holes is facing toward the insideof the truck and the side without any holes is welded to the frame. The open side must face down. Refer to Illustration 78.

   Note: Install the bracket as close to the hinge of the truck as possible to prevent reporting false dump states to MineStar.

4. Insert the 8C-5681 Limit Switch As under the welded bracket. Align the limit switch assembly with the cable exposed out of the gap on the side of the bracket.

5. Attach the 224-6646 Actuator to the rotary head. Adjust to the desired position. Remove the 8C-5681 Limit Switch As. Then, secure the 224-6646 Actuator to the rotary head of the 8C-5681 Limit Switch As. Tighten the screws with a hex tool.

   Note: The dump switch is spring loaded. Also the dump switch is naturally in the bed up position. Moving the switch in either direction indicates that the bed is in the down position.

6. Replace the 8C-5681 Limit Switch As with the 224-6646 Actuator that is attached under the welded bracket. Secure the limit switch assembly to the bracket with two 113-8373 Screw.

7. Connect the corresponding keyed connector of the 167-8663 Switch Harness As to the connector on the cable of the 8C-5681 Limit Switch As.

8. Route the 167-8663 Switch Harness As along the frame rail of the truck with the rest of the harnessing.

   Note: Mount the dump switch and the harness away from sources of heat. Mount the harness along the frame of the truck.

Connecting the 343-8435 Adapter Cable

Once the 346-5139 Switch Harness As, the 8C-5681 Limit Switch As and the 167-8663 Switch Harness As are installed, the “DIGITAL IN” branch of the 167-8663 Switch Harness As is routed to the location of the 357-7166 Control Harness As. The 343-8435 Adapter Cable is connected between the 357-7166 Control Harness As and the 167-8663 Switch Harness As.

Perform the following procedure to connect the 343-8435 Adapter Cable:

1. Connect the "DIGITAL IN" flange connector from the 167-8663 Switch Harness As to the "DIGITAL IN" flange connector of the 343-8435 Adapter Cable.

2. Connect the "DIGITAL IN" connector of the 343-8435 Adapter Cable to the "DIGITAL IN" connector on the 357-7166 Control Harness As that is connected to the health interface module.

3. Tie-wrap any loose harnessing.

Procedure to Connect Cat Fleet Onboard to a Retrofit VIMS A5N2 ECM on 14M, 16M, and 24M Series Motor Graders

24M Motor Grader when equipped with the A5N2 VIMS Kit:

• B931-UP

• B9K1-UP

16M Motor Grader when equipped with the A5N2 VIMS Kit:

• B9H1-UP

• R9H1-UP

14M Motor Grader when equipped with the A5N2 VIMS Kit:

• B9J1-UP

• R9J1-UP

Table 48

Required Parts
Quantity	Part Number	Description
1	450-5312 or 450-5314	Object Detection Kit
1	462-5010 - New Installation Or 451-2596 - Upgrade Installation and 448-6966 when used with Object Detection	Monitor Kit
1	425-8642	Wiring Kit
1	425-8648	Communication-Kit
1	343-8431	Antenna Mounting Gp
1	443-2097	Adapter Kit(1)
1	425-8645	Switch Kit(1)
1	437-4693	Adapter Kit(2)

(1)	Used for CAT Ethernet switches
(2)	Used for Non-CAT Ethernet switch

Illustration 79	g03741818
24M VIMS A5 Harness Connections to MineStar and MPGPS (1) Connection to Ethernet Switch (2) Connection to MPGPS

Illustration 80	g03741819
16M VIMS A5 Harness Connections to MineStar and MPGPS (1) Connection to Ethernet Switch (2) Connection to MPGPS

The MPGPS receiver can be connected to the A5N2 retrofit harness by using the 385-2567 Power Harness As of the 425-8648 Communication-Kit. The A5N2 harness will also connect to an Ethernet switch, either Cat or customer supplied. The connection will provide the means for iDesk and TMAC communications with the display and with MineStar Office.

Connection of the Mid Precision GPS Receiver

1. Locate the 385-2567 Power Harness As and identify the "C2" receptacle.

2. Connect the "C2" receptacle of the 385-2567 Power Harness As to the "C10" plug of the 422-4562 Cab Harness As.

Connection to Customer Supplied Ethernet Switch for Fleet Onboard Applications

1. Connect a 419-5974 Adapter As to the "C7" plug of the 422-4562 Cab Harness As.

2. Connect an Ethernet cable from the 419-5974 Adapter As to the customer supplied Ethernet switch. The customer supplied switch will connect to the CMPD harness and customer radio.

Appendix A

Table 49

Part Number	Part Name	Description
Service Harnesses
479-4193	Wiring Cable Assembly	Display to Ethernet Flashing Harness
425-6889	Cable As	PC to Flashing Adapter
New Parts
450-9668	Power Harness As	Full Display Retrofit Harness
480-5752	Wiring Harness	Display Harness for G407 to MS352
444-7972	Monitor Harness As	Display Adapter Harness CMPD to G407
448-6966	Cable As	Camera Harness 4 Camera
448-6963	Cable As	Camera Harness 1 Camera
Mounting Plate Parts
448-0718	Plate As	Health interface module and Power Convert Mounting
360-5635	Plate As	GPS Receiver and Power Converter