Cat&reg; <B>S/N:</B>CT9 Automatic Transfer Switch (63 AMP to 160 AMP){4469} Caterpillar


Cat® S/N:CT9 Automatic Transfer Switch (63 AMP to 160 AMP){4469}

Usage:

C13 DH4
Electric Power Generation:
C1.1 DE9.5E3 (S/N: GB81-UP)
C1.5 DE13.5E3 (S/N: GB91-UP)
C3.3 DE33E0 (S/N: GT21-UP; EC31-UP)
C3.3 DE33E3 (S/N: GT31-UP; EC41-UP)
C3.3 DE50E0/DE5 (S/N: GT41-UP; EC51-UP)
C3.3 DE50E2 (S/N: GT51-UP; EC61-UP)
C4.4 DE110E2 (S/N: GTH1-UP; ECL1-UP)
C4.4 DE55E2 (S/N: GT61-UP; EC71-UP)
C4.4 DE65E3 (S/N: EC81-UP; GT81-UP)
C4.4 DE88E0 (S/N: EC91-UP; GT91-UP)
C4.4 DE88E3/DE1 (S/N: GTD1-UP; ECK1-UP)
C6.6 DE150E2/DE (S/N: GTM1-UP; ECR1-UP)
C6.6 DE200E2 (S/N: GTX1-UP; ECY1-UP)
C7.1 DE200E0/DE (S/N: GTP1-UP; ECW1-UP)
DE150E0 (S/N: GTW1-UP; GTY1-UP)
DE18E3/DE22E3 (S/N: GBY1-UP)
Generator Set:
C13 (S/N: NH31-UP; DH41-UP)
C15 (S/N: LNA1-UP; LXJ1-UP)
C18 (S/N: LNB1-UP; LXK1-UP)

Introduction




Illustration 1g03858579

The new CTI enclosure integrates a new 4-pole changeover switch including the electronic controls to meet the standard IEC 60947-6-1.

The CTI enclosure is also available to meet the standard IEC 61439-2.

General Safety Instruction

  • This system must always be installed and commissioned by competent and qualified personnel.

  • The maintenance operations must be carried out exclusively by authorized and appropriately trained personnel.

  • For more information see the Technical Instruction Manual.

Switch Module Interface




Illustration 2g03858580

(1) ON/OFF LED

(2) LED monitor for power positions

(3) Cover

(4) Manual handle

(5) Handle insertion

(6) Padlocking mechanism

(7) Padlock symbol

The new enclosure design allows direct access to the front panel of the switch module without opening the enclosure for:

  • Visualization of the current changeover panel position.

  • Functioning mode selection (Cover closed = Automatic / Cover open = Manual).

  • Handle for manual operation.

  • Handle insertion in manual mode only to guarantee the transfer operation in any situation.

  • Padlocking mechanism only in manual mode.

Note: Padlock is not supplied with panel.

Electronic Module Interface




Illustration 3g03858581

(1) Mains symbol

(2) Genset symbol

(3) Digital display

(4) LED monitor for Test Mode

(5) LED monitor and push button for Retransfer inhibit (RTI)

(6) Manual symbol

(7) Automatic symbol

(8) LED monitor for AUTO/Manual positions

(9) LED monitor for transfer switches

(10) LED monitor for power positions

(11) Site load symbol

The front panel access of the electronic module includes:

  • Sources monitoring by Led: availability

  • Sources monitoring by Led: positions I-0-II

  • Transfer switches monitoring by Led (Functioning modes, Power supply, Fault)

  • Metering (Voltage (V) and Frequency (F) as standard), sequences, timers, and settings display

  • Tests operations for "On load " and "Off load"

  • Retransfer inhibit (RTI) Led and push button

Visualization

Display




Illustration 4g03858582

(1) Measurement units

(2) Communication active

(3) Programming active

(4) Capacitor load (Return to 0 function)

(5) Phase identification

(6) Genset information

(7) Mains information

LED




Illustration 5g03858534

Sources availability




Illustration 6g03858535

Automatic Transfer Switch positions




Illustration 7g03858538

Test modes




Illustration 8g03858539

Power supply




Illustration 9g03858587

Operating modes




Illustration 10g03858588

Lamp test




Illustration 11g03858589

Retransfer inhibit function




Illustration 12g03858590

Fault synthesis

Timers

Table 1
Timer Menu    
1FT     Loss of mains validation timer     3 seconds    
Once the mains source has disappeared, the 1FT is started. If the mains source comes back before the 1FT ends, the commutation cycle is not started. (Delay on the genset start.)    
2AT     Genset stabilization timer     5 seconds    
The genset needs to be stable during the 2AT to allow transfer from the mains source.    
1RT     Mains Return validation timer     180 seconds    
Once the mains power has returned, the 1RT is started. If the mains power disappears before the 1RT ends, the load is not switched back to the mains.    
2CT     Run on time timer     180 seconds    
Once the load is switched back from the genset to the mains, the 2CT is started and the genset will stop once the 2CT is finished. (Allows the genset cool down).    
0DT     Dead Band timer     3 seconds    
This timer is counted down before transferring the load from the mains source to the genset or the genset source to the mains.    

Operating

Automatic




Illustration 13g03858591

The cover is closed and a click is heard.

Possible:

  • The automatic changeovers

Not Possible:

  • To insert the handle

  • To pull the padlocking mechanism

Manual




Illustration 14g03858592

The cover is open.




Illustration 15g03858593

The manual handle can be installed into the switch module interface.

Possible:

  • To insert the handle

  • To operate manually

Not Possible:

  • To operate electrically

Padlocking




Illustration 16g03858594

The padlock mechanism is pulled out and the padlock is installed.

Possible:

  • To padlock in position 0 with a standard configuration

Not Possible:

  • To operate electrically

  • To select the auto mode

Note: Padlock is not supplied with panel.

Start/Stop

Start Signal: The Start and Stop (X and Y) should be connected to the control panel autostart signal. Refer to control panel schematic for details.

Troubleshooting

Table 2
Symptom 1     Step     Result    

01
Automatic operations availability    

1. Verify that the "AUTO" LED is illuminated.
   

Result: The "AUTO" LED is not illuminated.

Repair: Perform the following:

1. Verify that the switch has not been padlocked.

2. Verify that the manual operating handle has been removed from the switch module interface.

3. Verify that the selector has been put into the "AUTO" position.

If the problem is not resolved, contact your Technical Communitcator (TC).

Result: The "AUTO" LED is illuminated.

Proceed to Test Step 2.
   

2 Verify that the "Fault Synthesis" Led is off.

Result: The "Fault Synthesis" LED is blinking.

Repair: Check the lightning protection option and replace the fuse if damaged. Replace the fuses or the lightning protection module if damaged.

If the problem is not resolved, contact your TC.

Result: The "Fault Synthesis" LED is illuminated.

Repair: Try to reset the product.

1. Turn the switch module interface to the OFF position and then turn the switch module interface to the ON.

2. Turn off the power supply for 3 minutes. Open the mains breaker and the genset breaker (position 0).

If the problem is not resolved, contact your TC.

Result: The "Fault Synthesis" LED is off.

Proceed to Test Step 3.
   

3 Verify that the "Power Supply" Led is blinking.

Result: The "Power Supply" LED is not blinking.

Repair: Try to reset the product. Refer to Test Step 2 for additional information.

If the problem is not resolved, contact your TC.

Result: The "Power Supply" LED is blinking.

Proceed to Symptom 02.
   

02
Mains availability
   

1. Verify that the "Mains" LED is illuminated.
   

Result: The "Mains" LED is not illuminated.

Repair: Perform the following:

1. Check lamp test.

2. Verify that the "Mains" return timer (1RT) is not still ounting down.

3. Verify that the "Mains" protection system (breaker) is in the ON position (Position 1).

If the problem is not resolved, contact your TC.

Result: The "Mains" LED is illuminated.

Proceed to Symptom 03.
   

03
Genset availability (genset supposed started)
   

1. Verify that the "Genset" LED is illuminated.
   

Result: The "Mains" LED is not illuminated.

Repair: Perform the following:

1. Check lamp test.

2. Verify that the "Genset" stabilization timer (2AT) is not still counting down.

3. Verify that the "Genset" protection system (breaker) is in the ON position (Position 1).

If the problem is not resolved, contact your TC.

Result: The "Mains" LED is illuminated.

Proceed to Symptom 04.
   

04
The product does not transfer to the "Genset" in case of a "Mains" failure or test on the load end.
   

1. Verity that the "AUTO" LED is illuminated, the "Fault Synthesis" Led is off, and the Power supply LED is blinking.
   

Result: The "AUTO" LED is not illuminated, the "Fault Synthesis" Led is not off, and the Power supply LED is not blinking.

Proceed to Symptom 01.

Result: The "AUTO" LED is illuminated, the "Fault Synthesis" Led is off, and the Power supply LED is blinking.

Proceed to Test Step 2.
   

2. Verify that the genset is running.

Result: The genset is not running.

Repair: Perform the following:

1. Verify that the "Mains" failure timer (1FT) is not still counting down.

2. Verify that the genset control panel is set to the "AUTO" position.

If the problem is not resolved, contact your TC.

Result: The genset is running.

Proceed to Test Step 3.
   

3. Verify that the "Genset" availability LED is illuminated.

Result: The "Genset" availability LED is not illuminated.

Proceed to Symptom 03.

Result: The "Genset" availability LED is illuminated.

Contact your TC.
   

05
The product does not transfer to the "Mains" in case of the "Mains" return or test on the load end.
   

1. Verity that the "AUTO" LED is illuminated, the "Fault Synthesis" Led is off, and the Power supply LED is blinking.
   

Result: The "AUTO" LED is not illuminated, the "Fault Synthesis" Led is not off, and the Power supply LED is not blinking.

Proceed to Symptom 01.

Result: The "AUTO" LED is illuminated, the "Fault Synthesis" Led is off, and the Power supply LED is blinking.

Proceed to Test Step 2.
   

2. Verity that the "Mains" availability LED is illuminated.

Result: The "Mains" availability LED is not illuminated.

Proceed to Symptom 02.

Result: The "Mains" availability LED is illuminated.

Proceed to Test Step 3.
   

3. Verify that the Retransfer inhibit (RTI) function is off.

Result: The RTI function is not off.

Repair: Push the ESC push button.

If the problem is not resolved, contact your TC.

Result: The RTI function is off.

Contact your TC.
   

06
The genset keeps on running after the "Mains" restores and the switch retransfers to the "Mains" position.
   

1. Verity that the "AUTO" LED is illuminated, the "Fault Synthesis" Led is off, and the Power supply LED is blinking.
   

Result: The "AUTO" LED is not illuminated, the "Fault Synthesis" Led is not off, and the Power supply LED is not blinking.

Proceed to Symptom 01.

Result: The "AUTO" LED is illuminated, the "Fault Synthesis" Led is off, and the Power supply LED is blinking.

Proceed to Test Step 2.
   

2. Verify that the run on time timer (2CT) is still counting down (visible on the display).

Result: The 2CT is not still counting down

Repair: Verify that the genset control panel is set to the "AUTO" position.

If the problem is not resolved, contact your TC.

Result: The 2CT is still counting down.

Repair: Wait the 2CT to end.
   

07
The switch manual operations are not possible.
   

1. Verity that the "Manual" LED is illuminated.
   

Result: The "Manual" LED is not illuminated.

Repair: Turn the switch to the "Manual" position.

Result: The "Manual" LED is illuminated.

Proceed to Test Step 2.
   

2. Verity that the manual handle will go into the switch module interface.

Result: The manual handle will not go into the switch module interface.

Repair: Verify that a padlock has not been installed on the switch module interface.

Result: The manual handle will go into the switch module interface.

Proceed to Test Step 3.
   

3. Verity that the "Manual" operation can be operated.

Result: The "Manual" operation can not be operated.

Repair: Perform the following:

1. Verify that the switch is rotating into "Manual" position.

2. Verify that sufficient torque has been applied to the "Manual" switch.

If the problem is not resolved, contact your TC.

Result: The "Manual" operation can be operated.

STOP
   

08
The switch padlocking operations are not possible.
   

1. Verity that the "Manual" LED is illuminated.
   

Result: The "Manual" LED is not illuminated.

Repair: Turn the switch to the "Manual" position.

Result: The "Manual" LED is illuminated.

Proceed to Test Step 2.
   

2. Verity that the padlock mechanism can be pulled.

Result: The padlock mechanism can not be pulled.

Repair: Perform the following:

1. Verify that the product is in the 0 position for standard product.

2. Verify that the manual operating handle has been removed from the switch module interface.

If the problem is not resolved, contact your TC.

Result: The padlock mechanism can be pulled.

STOP
   

Conditions of Use




Illustration 17g03858559

Hygrometry

  • 80 percent humidity without condensation at 55° C (131° F)

  • 95 percent humidity without condensation at 40° C (104° F)




Illustration 18g03858560

Temperature

  • −10° C (14° F) to 40° C (104° F) without de-rating

  • 40° C (104° F) to 65° C (149° F) with de-rating

Note: For de-rating information see Instruction Manual.




Illustration 19g03858561

Ingress Protection

(A) 1 mm (0.039 inch) Diameter

  • Enclosed: IP41

  • Loose: IP2x




Illustration 20g03858562

Storage

  • Temperature −20° C (−4° F) to 40° C (104° F)

  • Period: 1 year max




Illustration 21g03858563

Power input

  • Vn = 230Vac --> [160 / 305 Vac]

Caterpillar Information System:

Cat&reg; <B>S/N:</B>AT9 Automatic Transfer Switch (250 AMP to 3200 AMP){4469} Cat&reg; <B>S/N:</B>AT9 Automatic Transfer Switch (250 AMP to 3200 AMP){4469}
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