2015/09/28 Caterpillar


A New Clamp Assembly Is Used on Certain 3516 Engines {1071, 7231}

Usage:

3516B 6HZ
Generator Set
3516B (S/N: YAT1-UP)
3516C (S/N: SKC1-UP; SFJ1-UP; SCK1-UP; SEK1-UP; SFK1-UP)
Industrial Engine
3516B (S/N: 6HZ1-UP)
Power Module
PM3516 (S/N: NBR1-UP)
Engine News, REBD0012, 28, September 2015, "A New Clamp Assembly Is Used on Certain 3516 Engines". Disregard the previous article, the effective serial numbers have been updated.

Description Of Change: The new mounting hardware and band clamps make a more robust joint.

Adaptable To: The new 452-9342 Clamp As replaces the existing 197-9732 U-Bolt. The new clamp assembly is adaptable back to first production on the serial numbers listed above.

Refer to Table 1 for the new and former part numbers.

Table 1
Qty  New Part Number  Former Part Number 
2K-4973 Locknuts  2K-4973 Locknuts 
452-9342 Clamp As  197-9732 U-Bolt 
9X-6458 Hard Washers  9X-6458 Hard Washers 
This change is effective on the serial numbers listed in Table 2.

Table 2
Effective Serial Numbers 
S/N:6HZ00341-UP 
S/N:YAT00963-UP 
S/N:SFJ00786-UP 
S/N:SCK00124-UP 
S/N:SEK01058-UP 
S/N:SFK00122-UP 
S/N:SKC00125-UP 
S/N:NBR00948-UP 

Installation Procedure



Illustration 1g03770016
Old view of the U-bolt mount
(1) Air Tube
(2) Mount
(3) 197-9732 U-Bolt


Illustration 2g03770036
New band clamp
(4) 452-9342 Clamp As
(5) 9X-6458 Hard Washers
(6) 2K-4973 Locknuts

  1. Remove the existing U-bolt clamp.

  2. Install four new 452-9342 Clamp As along with new washers (6) and two new locknuts (5) on each band clamp.

  3. Tighten both nuts down evenly so that the thread protrusion is approximately the same.

  4. Tighten each nut to a torque of 15 ± 2 N·m (133 ± 18 lb in).

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